Warehouse efficiency with advanced AS/RS technologies

By OEM Update Editorial June 7, 2024 11:33 am IST

Premal Karelia, Managing Director, Jay Storage Solutions explains that Jay Storage Solutions AS/RS pallet load technology automates storage and retrieval, reducing manual labour and errors, maximising space and boosting safety and productivity, establishing them as a leader in warehouse automation.

Please talk about the latest trends and innovations impacting the automation industry.

In 2024, the latest trends in rack automation are transforming warehouse operations with cutting-edge technologies and innovative practices. The focus on optimising racking systems is driven by advancements in robotics, artificial intelligence (AI), and sustainability efforts.

Cobots and autonomous mobile robots (AMRs) are becoming integral to the racking system. The robots navigate complex warehouse environments to store and retrieve items. Cobots, equipped with advanced sensors and machine learning algorithms, collaborate with human employees to handle precision tasks, enhancing safety and operational efficiency.

AI and machine learning are essential for optimising racking systems. These technologies improve demand forecasting, inventory management, and predictive maintenance, ensuring maximum utilisation of racking systems. AI-powered systems analyse data to optimise storage layouts and refine decision-making processes, resulting in greater efficiency. Generative AI itransforms logistics by generating and analysing data to optimise racking systems. This technology assists in managing risks, forecasting demand, and planning routes, improving the efficiency of rack-based storage solutions.

The Robots-as-a-Service (RaaS) model provides scalable automation solutions that seamlessly integrate with racking systems. This approach enables businesses to scale their robotic workforce according to market demands without substantial upfront investment. RaaS is advantageous for smaller logistics companies seeking cost-effective automation solutions.

Drones are used in warehouses to monitor and manage inventory on racks. They provide real-time data, enhancing accuracy in inventory counts and reducing the time required for manual checks. They navigate warehouses to scan barcodes and RFID tags, improving the efficiency of racking systems.

AR and VR technologies are interacting with racking systems. AR glasses offer workers real-time information and instructions for picking and packing tasks directly within their field of view. VR is used for training, allowing new employees to practice in a virtual warehouse environment.

Sustainable practices in racking systems include using energy-efficient lighting, solar power, and sustainable materials for racks and packaging. Optimising transportation routes to reduce carbon emissions further enhances the sustainability of racking operations.

The IoT is crucial for real-time tracking of inventory levels, equipment performance, and environmental conditions in racking systems. IoT sensors placed throughout the racking structure provide data that informs decision-making, optimising the efficiency and reliability of warehouse operations.

How does Jay Storage Solutions’ AS/RS pallet load technology enhance efficiency in warehousing and material handling operations?

Jay Storage Solutions, a leader and master in Automated Storage and Retrieval Systems (AS/RS) for pallet loads, revolutionizes warehouse efficiency. Their AS/RS technology automates storage and retrieval, reducing manual labour and errors. High-density storage solutions maximise space, ideal for limited-space warehouses. Precision and speed enhance throughput, while WMS integration ensures accurate, real-time inventory tracking. Automation reduces forklift use, increasing safety and lowering accident risks. Continuous 24/7 operation boosts productivity. These benefits cement Jay Storage Solutions as a foremost authority in warehouse automation, offering optimized space, increased accuracy, speed, and enhanced safety.

Please explain the differences between the fixed-aisle stacker crane and Radio Shuttle technology utilized AS/RS systems, and their applications.

AS/RS technologies, fixed-aisle stacker cranes and Radio Shuttle systems, offer efficient warehousing solutions. Fixed-aisle stacker cranes, operating in designated aisles with vertical masts and horizontal movement, excel in high-density pallet storage, ideal for manufacturing and distribution centers. In contrast, Radio Shuttle systems use remote-controlled shuttles on rails within storage racks, maximizing space by eliminating multiple aisles and providing flexibility in lane and level relocation. This makes them suitable for deep lane storage and high SKU variability industries like food and beverage. Choosing between them depends on space, throughput requirements, and inventory turnover, ensuring the best fit for each warehouse’s needs.