The company has increased headcount at its Chennai plant by 600 and added a third shift, aiming to put its Chennai-based manufacturing plant at full capacity with both lines at three shifts by 2026.

Japanese auto major Nissan’s plans to turn around its Indian operations remain intact, and it is looking to increase headcount in the country despite the turbulence it is facing globally, according to a senior company official.

Frank Torres, Nissan India Operations President, said, “The company, which has increased headcount at its Chennai plant by 600 to add a third shift, does not foresee steps to cut 9,000 jobs and 20 percent production globally having an impact on India as long as it remains competitive in the market. Nissan is betting big on India, and the plans (for India) remain intact despite this global turbulence.”

Nissan is strengthening its production, and this initiative was supported with the addition of almost 600 new employments in its manufacturing plant in Chennai. Nissan has grown one full new shift. The company plans to put its Chennai-based manufacturing plant at full capacity with both lines at three shifts by 2026.

“This move is to help the production shifts. We are expanding production very soon with two new models…this is despite the global action, which involves restructuring. We don’t forecast that the impact will be in India because our plans remain untouched. Of course, the key point for us is to keep being competitive. Because, in the end, this is what is considered most important inside Nissan.” Earlier in July this year, Nissan India announced that it is looking to introduce five models over the next 30 months as it looks to turn around its operations in the fast-growing Indian car market. The company has set a target of tripling its domestic and export volumes to 100,000 each per annum by the end of FY26.

The third shift at the Chennai plant started some weeks ago, as the company targets full capacity utilisation of the manufacturing plant. Nissan is now refurbishing one to adapt to new technology, such as EVs, ahead of the planned launch of an electric SUV.

“Increasing headcount is part of our commitment. We have committed to the Tamil Nadu government to grow our headcount next year based on the new investments, and we are well supported by the Tamil Nadu government.” Moreover, he said, the Renault-Nissan alliance had committed to more than 2,000 employment creations not just in manufacturing but also in other areas like R&D as part of their $600 million investment plan announced in 2023.

Aluminium’s outstanding characteristics—its strength, lightweight nature, resistance to corrosion, and recyclability—make it an important material in contemporary manufacturing and technology. Sathesh Kumar, Senior General Manager of Operations at Jindal Aluminium Limited, discusses the transformation of aluminium from a rare and precious metal to a crucial industrial material.

Aluminium, once a rare and precious metal in the 19th century, has transformed into a crucial industrial material due to technological advancements. Initially more valuable than gold, Aluminium’s status shifted as innovations in extraction and production significantly lowered its cost, making it widely accessible.

As production techniques improved, the creation of versatile and robust alloys revealed aluminium’s true capabilities. These developments have transformed industries like aerospace and automotive, providing stronger and durable materials. Engineered Aluminium remains a prominent player in various sectors, driven by innovation.

The Transformation of Aluminium: From Precious Metal to Industrial Essential

Aluminium was a scarce and expensive metal in its early days, sometimes even more costly than gold due to labour-intensive extraction methods. This began to change in 1825 when Danish chemist Hans Christian Ørsted devised a new extraction technique that significantly reduced production costs. Later, in 1854, French chemist Henri Etienne Sainte-Claire Deville introduced mass production techniques, making the metal more widely available.

Initially utilised for decorative purposes like fine jewellery and precision instruments, aluminium’s breakthrough occurred in 1886 with the Hall-Héroult process, an electrolysis-based production method independently discovered by Charles Martin Hall and Paul Héroult. This innovation enabled aluminium to be produced more efficiently and at a lower cost, paving the way for large-scale production. It also established the foundation for recycling, which further decreased production costs. The Bayer process, which refined bauxite into alumina, improved aluminium production efficiency and sustainability, while by-products like iron and titanium supported other industries.

The Expanding Role of Aluminium in the 19th and 20th Centuries

By the late 19th and early 20th centuries, aluminium began to be used in various applications, impacting many industries. In 1891, Alfred Nobel commissioned the first aluminium-hulled vessel, Le Migron, which transported passengers on Lake Geneva. Three years later, Yarrow & Co. built the Sokol, a torpedo boat for the Russian Navy, which set a record speed of 32 knots.

In the United States, the versatility of aluminium was recognised by Hartford Railroad under J.P. Morgan, which introduced lightweight passenger cars featuring aluminium seats in 1894. Karl Benz showcased the first aluminium-bodied sports car in 1899 at an exhibition in Berlin. However, aluminium’s most groundbreaking influence was in aviation. On December 17, 1903, Wilbur and Orville Wright’s Flyer-1 took to the skies, powered by an innovative aluminium engine.

The invention of Duralumin in 1909, an alloy made from copper, magnesium, and manganese, represented a significant advancement. Created by German engineer Alfred Wilm, Duralumin became essential in aviation due to its enhanced strength and durability. At the same time, aluminium began to appear in consumer products. In 1907, Robert Victor Neher pioneered continuous foil rolling, and in 1911, Toblerone started using aluminium foil for its chocolate packaging.

World War II increased aluminium’s strategic significance, especially in aircraft and automobile production, leading to alloy technology advancements. By the mid-20th century, engineered aluminium was vital for space exploration, and the USSR’s 1957 satellite featured an aluminium hull. The launch of the aluminium can in 1958 by Kaiser Aluminium and Coors marked a significant step forward in environmental sustainability and design innovation. By the 1970s, aluminium had established itself as a traded commodity on the London Metal Exchange, securing its role in the global market.

Current Applications of Aluminium and Its Impact Across Industries

Aluminium is essential in many industries because of its lightweight strength and versatility. In transportation, it is vital for aviation, comprising 75-80% of modern aircraft, which helps reduce weight by 50% and lowers fuel costs by 12-15%. In electric vehicles, aluminium can decrease vehicle weight by up to 30%, enhancing energy efficiency and extending battery life by 10-15%. A 10% reduction in weight can lead to an increase in EV range by 6-8%. The recyclability of aluminium, which requires 95% less energy than primary production, results in a 92% reduction in emissions, highlighting its sustainability.

In the marine industry, aluminium’s resistance to corrosion makes it perfect for ships and offshore structures, allowing vessels to be up to 20% lighter and 15-20% more fuel-efficient compared to steel alternatives. It can also cut maintenance costs by as much as 40%. In packaging, aluminium’s impermeability helps extend the shelf life of food by 25%, and each year, 180 billion beverage cans are produced, with 75% of all aluminium ever made still in circulation.

Aluminium is a durable and corrosion-resistant material suitable for windows, doors, and cladding in architecture, ensuring over 40 years of service without needing much maintenance. Its application in consumer electronics is also noteworthy, as its lightweight nature and conductivity—62% that of copper but only 30% of the weight—make it ideal for compact devices like smartphones and laptops.

Final Thoughts

Aluminium has transformed from a rare and costly metal into a fundamental component of modern industry, showcasing remarkable technological progress and innovation. The creation of alloys and advancements in production techniques have broadened its application in vital sectors such as aerospace, automotive, and marine. Its outstanding characteristics—strength, lightweight, resistance to corrosion, and recyclability—make aluminium an important material in contemporary manufacturing and technology. As new developments in aluminium engineering arise, this metal’s influence on the future of various industries will continue to grow, propelling progress and innovation.

The uninterruptible power supply (UPS) system is engineered to support IT applications from traditional computing to high-density applications. It is available globally in UL and CE models, from 250 to 1250 kW per unit.

Vertiv, a global provider of critical digital infrastructure and continuity solutions, introduced the Vertiv™ PowerUPS 9000, an energy-efficient, high-power-density uninterruptible power supply (UPS) system with a compact footprint. The system is engineered to support IT applications from traditional computing to high-density applications. It is available globally in UL and CE models, from 250 to 1250 kW per unit.

The Vertiv PowerUPS 9000 is designed for high power density, as well as a high double-conversion efficiency of up to 97.5%. The system enables fast and easy installation, with top or bottom cable entry, as well as backfeed protection and ground fault kit options that are embedded in the system without the need for extra space or on-site installation. The units are deployable anywhere in the world, reducing potential procurement and service inconsistencies, delivery delays, and downtime. 

“The Vertiv PowerUPS 9000 UPS is engineered to maximise reliability and efficiency and to minimise footprint and complexity,” said Giovanni Zanei, Vice President, Large Power, Vertiv. “With its modular structure and high power density, it will deliver energy-efficient, reliable power protection that data centre customers are looking for to protect both traditional and mixed AI applications.”

Vikas Srivastava, Director – Medium/Large AC Power Offering, Vertiv India, said, “We at Vertiv are always committed to providing innovative solutions for our clients to help effectively power the next generation of data centers. Vertiv PowerUPS 9000’s universal compatibility and easy deployment reinforce our intent to simplify operations while optimising performance, delivering high value for customers in a compact and highly efficient module.”

The Vertiv PowerUPS 9000 is Vertiv’s most efficient UPS in its product class, with a physical footprint 32% smaller than previous generations. It is compatible with the Vertiv™ EnergyCore lithium battery cabinet and other battery technologies, including valve-regulated lead-acid (VRLA) and nickel-zinc.

Dedicated, segregated controls and dual, hot-swappable communication and control boards allow each power module to operate independently. In the event of a fault, the affected module can isolate itself, thereby protecting the other modules and enabling continued operation. The continuous-duty solid-state static bypass switch optimises the bypass line, and the system is fully hot-service and hot-swappable, meaning maintenance and upgrades can occur without downtime.

The Vertiv™ PowerUPS 9000 can be enabled with Vertiv™ Next Predict, a preventative maintenance strategy with advanced monitoring, data-driven health analytics, and insights that optimises site operations. By leveraging AI and machine learning algorithms to monitor actual equipment conditions and measure equipment health, Vertiv offers a comprehensive solution for optimal equipment performance and longevity.

In Vertiv’s test labs, Vertiv engineers subjected Vertiv PowerUPS 9000 to extensive engineering validation tests (EVT) and design validation tests (DVT) against a wide spectrum of operational conditions to confirm its performance and reliability in real-world scenarios. It also passed additional environmental, performance, and corner case tests—including debris protection, structural tests of seismic integrity and durability, and voltage surge and sag tests—that simulated extreme conditions the system may encounter.

 The alliance brings together ABB’s advanced digital solutions and PwC’s consulting expertise to empower organisations towards operational excellence, sustainability, and long-term success.

ABB India and PwC India have created an alliance to deliver transformative solutions across sectors in digital operations, cybersecurity, and ESG (Environmental, Social, and Governance) initiatives. This collaboration will empower organisations with advanced digital solutions enhance their AI and machine learning and help them stay ahead of the curve and achieve sustainable business outcomes.

The alliance will leverage ABB’s advanced digital solutions and PwC India’s deep consulting expertise to help clients streamline manufacturing operations, improve real-time process monitoring, enhance production efficiency, and optimise energy use. It will also work to improve product quality and operational consistency while ensuring the security and resilience of digital solutions against evolving cyber threats. By integrating these capabilities, businesses will be able to drive profitability through energy optimisation, operational excellence, and progress towards sustainability goals, positioning them for long-term success.

Sanjit Shewale, Global Business Line Manager for Digital at ABB Process Industries stated, “By strategically combining consultancy, automation, and leadership in digital technology, we can better support Indian manufacturers. The alliance will entail combining the best of domain and consulting experience to better deploy technology that automatically implements process changes for optimal resource efficiency, productivity and sustainability. This comes at a time when the country is looking at taking manufacturing to the next level of growth and venturing into new, advanced and specialised sectors. Our partnership with PwC India exemplifies this shift as we collaborate to leverage advanced automation and digital solutions.”

Discussing the importance of the alliance with ABB, Vivek Belgavi, Partner & Leader – Alliances & Ecosystems, PwC India said, “Both PwC India and ABB understand that people and systems are becoming increasingly interconnected across various industries. Customers now have the capability to view, forecast, and analyse critical data points related to their business operations. By leveraging ABB’s cutting-edge automation solutions and PwC India’s consulting capabilities, we are helping enterprises optimise their manufacturing processes, improve operational efficiency, and enhance decision-making through real-time insights. This alliance represents a step forward in empowering organizations to achieve operational excellence and build a foundation for sustained success.”

The 21st edition of parts2clean 2025, the leading international trade fair for industrial parts and surface cleaning, will be held in Stuttgart from 7 to 9 October 2025. The event will showcase an expanded range of solutions, including deburring, degreasing, classic component cleaning, and high-purity applications.

Technological and societal changes are forcing industrial companies around the world to make changes to their products and services and their production technology and supply chains. Consequently, the field of industrial parts and surface cleaning encounters a new set of tasks and challenges. parts2clean 2025 will be showcasing an expanded range of solutions, accompanied by an extensive supporting program. From deburring, degreasing, and classic component cleaning to high-purity applications, the exhibition covers an even more comprehensive range of applications than the previous event. The 21^st edition of the leading international trade fair for industrial parts and surface cleaning will be staged at the Stuttgart Exhibition Centre, running from 7 to 9 October 2025.

With its globally unique range of solutions for component and surface cleaning, parts2clean covers the gamut of industrial tasks. As the leading international trade fair for its field, it aims to reflect the market and to promote professional networking and provide users with the inspiration for efficient, reliable, and sustainable solutions to new cleaning tasks. “This is why, in addition to the core areas of industrial parts and surface cleaning, the next chapter of the highlight topic, ‘High Purity,’ will be opened at the upcoming parts2clean,” reports Christoph Nowak, Project Director at Deutsche Messe. “What is more, there is going to be a much stronger focus on the topic of deburring than in the past,” he adds.

High purity – the next chapter 

“When the topic of “high purity” was introduced at the last event, the focus was on the terminology used by the cleaning industry in this area and the relevant aspects to be considered, such as the production chain and the production environment. Under the motto of ‘High Purity. Next Chapter’, the spotlight at parts2clean 2025 will increasingly be on applications-focused factors and criteria,” said Christoph Nowak.

The organisers are thus taking into account the growing number of cleaning tasks in which extremely high requirements for particulate cleanliness, sometimes down to the nanometre range, and particularly strict specifications regarding residual film contamination must be met, in part involving the use of hydrogen-induced outgassing (HIO) substances. Cleaning solutions are essential in various industries such as semiconductor, optics, electronics, sensor technology, photonics, thin-film technology, aerospace, defence, medical, pharmaceutical, and e-mobility, addressing various tasks.

Deburring reloaded

The deburring production step has been part of the parts2clean exhibition spectrum from the very beginning. Widely growing demands on particulate cleanliness have made it the focus of another highlight topic at the upcoming event. The new requirements cannot be achieved without optimally deburred components. “In discussions with exhibiting companies and visitors, it became clear that they would like to see a much stronger representation of the topic of deburring at parts2clean, due to the enormous dependence on technical cleanliness,” according to Christoph Nowak. “parts2clean fulfils this wish and presents the holistic process of component and surface cleaning in even greater detail.”

Future-proof, sustainable and efficient cleaning

Parts2clean showcases the most advanced and comprehensive range of solutions worldwide for current and future tasks, focusing on high-purity and deburring topics in its expanded exhibition portfolio. Automation, digitalisation, artificial intelligence (AI), and resource efficiency, as well as stricter regulatory requirements in several industries, also play a role. “This makes parts2clean the ideal international information and procurement platform for all sectors of industry,” adds Christoph Nowak.

The supporting program of the flagship trade fair, including the bilingual p2c.EXPERTFORUM, features as a mainstay of the event. Established in response to industry demands for an expert forum, the event is organised and held in cooperation with the Fraunhofer Cleaning Division and the German Industrial Parts Cleaning Association (FiT). English-language p2c.TOURS enable visitors to find out more about specific topics and trade fair highlights. In addition, the new p2c.WEBINAR program covers the knowledge requirements for industrial parts and surface cleaning during the biennial tradeshow off-years. The first event, free of charge for attendees, took place on 4 December 2024.

The iWave Mutliprocess PRO is flexible and adaptable, allowing users to expand their iWave range of applications to meet future welding requirement

The Fronius iWave is a standout in robot applications and automation systems due to its excellent weld appearance, targeted heat input, and reproducible ignition. The all-rounder is now available in power categories 300i, 400i, and 500i, each as a DC or AC/DC variant and with water or gas cooling as required. With dynamic wire control, this system is setting new standards in cold wire TIG welding, and as a Multiprocess PRO version, this future-proof 2-in-1 solution has already become the go-to for high-end TIG and MIG/MAG welding.

Be it in rolling stock construction, in the production of automotive parts, or in container and pipeline construction, the iWave increases productivity in TIG welding in industrial manufacturing and delivers maximum weld quality for every material. Innovative technologies ensure targeted heat input, improved ignition, and maximum control over the arc.

The CycleTIG process variant, for example, is the perfect solution whenever an excellent weld appearance with fewer temper colours is crucial. Outstanding control over the weld pool and precise heat input are particularly beneficial when working with very thin sheets or when delicate corner and butt welds are on the agenda, as well as for repairs involving edge applications. The extremely stable ignition behaviour due to the high-frequency (HF) ignition during TIG welding is another outstanding feature. The RPI auto setting ensures fast and reproducible ignition regardless of the material properties, and the tacking function causes the weld pool to oscillate, which can reduce the time needed for tacking by up to 50%.

Paul Hofer, technical product manager at Fronius International GmbH, said, “Equipped with the patented Fronius TIG DynamicWire Welding Package, the iWave is taking cold wire TIG welding to a whole new level. The innovative advantage over conventional continuous wire feeding is the dynamic wire control, which always supplies the exact amount of wire needed at the time. This means that the iWave actively adjusts the wire speed to the conditions and can easily compensate for air gaps of up to 30% in relation to the material thickness.”

What’s more, TIG DynamicWire provides support when setting the optimum welding parameters. Defining one parameter—such as the welding current—is the only thing you need to do, and all other values are added based on material-specific characteristics. Another advantage is that all existing iWave cold wire systems can be quickly expanded to include TIG DynamicWire at any time, simply by means of a software upgrade.

Multiprocess PRO—Equipped for the challenges of tomorrow

“You never know what your welding work will involve in one, two, or five years,” Hofer points out. “The iWave Multiprocess PRO is flexible and adaptable. No matter what welding requirements you come across in the future, it will always be easy to individually expand your iWave’s range of applications.” In addition to all the high-tech TIG functions, it provides you with access to the full scope of process variants from the MIG/MAG range and even enables AC/DC welding for the first time. The range of modular welding packages is huge and includes Standard, Pulse, PMC (Pulse Multi Control), LSC (Low Spatter Control), CMT (Cold Metal Transfer), PMC AC, and CMT AC—the iWave even has the perfect characteristic for additive manufacturing.

Switch between TIG and MIG/MAG in a single step

Equipped with suitable peripheral components, such as a welding torch and wire feeder, a single high-tech welding machine becomes a universal all-rounder while taking up only minimal space. You can switch between processes simply by pressing a button, or this can also be automated with the right equipment. The user interface also changes automatically and clearly displays the main parameters required in each case.

Another highlight is the new hosepack with its own torch coupling, which allows the corresponding torch body to be replaced quickly without having to change the entire hosepack. This means that the appropriate welding torch is ready for use in the desired application in no time.

The iWave is equipped with the most important communication standards, e.g., WLAN, Bluetooth, and Ethernet, and meets the highest requirements when it comes to cybersecurity. Peripheral devices or remote controls can be connected wirelessly, and thanks to WeldCube Premium’s central data documentation, transparency and control are gaining traction in welding production. Potential savings can be determined based on the welding data obtained, for example, in relation to material, energy, and gas consumption, to make production more resource-efficient.

Indium Corporation has announced the global availability of CW-807RS, a high-reliability, halide- and halogen-free flux-cored wire. This no-clean formula improves solderability and wetting speeds for electronics assembly and robot soldering applications. 

CW-807RSis a no-clean formula designed to maximise the solderability of a halogen-free cored wire solder flux. It is an upgraded version of Indium Corporation’s CW-807 formula, which has been popular with electronics assemblers and other customers for many years. This new halogen-freeversion will provide improved wetting speeds and contains the company’s industry-leading spatter control technology.

Halogen-free CW-807RS delivers several benefits to users, including faster wetting speeds, Clear residues for electronics assemblers that use high (>385°C) tip temperatures and tend to experience charring and tip build-up and improve cycle times in robotic soldering applications.

Robert McKerrow, Product Manager for Flux-Cored Wire, Wave Solder Flux, and Bar Solder at Indium Corporation, said, “The improved wetting and spatter performance make CW-807RS an excellent no-clean, high-reliability flux-cored wire option for many of our customers, especially in robotic soldering applications. We’re excited to now offer this solution, combining cutting-edge innovation with proven technology to meet the needs of our customers.”

CW-807RS provides exceptional benefits in manual and robotic soldering applications requiring an “L” IPC classification and halogen-free wire, as well as in manual and robotic soldering applications requiring extra wetting power to achieve higher throughput while remaining halogen-free. Additionally, the spatter control technology within the flux produces an aesthetically pleasing board post-soldering by leaving minimal spattering and a clear to light-coloured residue.

Through this expansion, SCHUESSLER India will invoice customers in Indian Rupees, maintain local stock, and deliver faster, more personalised support for its precision-engineered products.

Karl Schüssler GmbH & Co. KG, a global leader in precision engineering since 1970, established its wholly-owned subsidiary, SCHUESSLER India Pvt. Ltd.

With a portfolio exceeding 1,800 products, including collet chucks, Hawk Eye Precision ER collet chucks, shrink-fit chucks, and other advanced tool-holding systems, SCHÜSSLER caters to critical sectors such as automotive, aerospace, electronics, and medical.

Commenting on the development, Andy Broghammer, Head of Global Sales & Marketing, Karl Schüssler GmbH & Co. KG, said, “The establishment of SCHUESSLER India enables us to offer unmatched support and state-of-the-art solutions to our Indian customers. We are committed to strengthening our local presence through talent acquisition, participation in industry-leading exhibitions, and expanding our reach across India. This strategic step underlines our dedication to being a reliable partner in India’s journey toward manufacturing excellence.”

Adding to this, Vishal Chawla, Managing Director, SCHUESSLER India Pvt. Ltd., remarked, “India’s manufacturing industry is experiencing extraordinary growth, driven by expansions in aerospace, defense, electronics, automotive, and consumer durables. The demand for precision engineering has never been higher, and we are eager to contribute with our innovative solutions. SCHUESSLER India will bridge supply gaps and establish new standards in quality and efficiency for the industry.”

As part of its India growth strategy, SCHUESSLER India is set to showcase its flagship products at the upcoming IMTEX exhibition, including the HAWK EYE® ER-collet chucks and Tool–manic–intelligent shrinking technology. This participation demonstrates SCHÜSSLER’s commitment to precision and advanced manufacturing.

The System Solutions Division (SSD) of Panasonic Life Solutions India launched two new innovative surveillance solutions at the IFSEC India 2024, South Asia’s largest security expo and conference in New Delhi.

The new solutions include the AI-enabled High Zoom Bullet Camera and X-series Camera with AI based On-site Learning analytics, designed to provide unparalleled security and surveillance capabilities to the Indian market. Besides this, the company also showcased its comprehensive security and surveillance portfolio at the event, including the recently launched anti-ligature corner camera and Video Door Phone range- highlighting the company’s extensive range of solutions.

The intelligent security solutions of Panasonic encompass CCTV Camera Surveillance, Perimeter Security, and Access Control solutions that streamline operations and increase efficiency. This integrated approach optimises cost efficiency and brings down the total cost of ownership for businesses.

The AI-enabled High Zoom Bullet Camera features 10x and 30x zoom options, available in 2MP, 5MP, and 4K resolutions, with long-range IR LED capabilities up to 250m/820ft for optimal performance in low-light conditions. These cameras are equipped with AI-driven object detection using the Ambarella CV52 SoC, offering enhanced object detection. The i-PRO Active Guard intelligent search application is integrated with various metadata describing the unique attributes of humans and vehicles and is seamlessly delivered to popular Video Management Systems (VMS). Additionally, four LPR-optimised models capture objects at high speeds (up to 130 km/h) during the day or night. The cameras also include gyro-based stabilisation for improved image long-range zoom operations, reducing vibration and ensuring sharp images, even in challenging conditions. The solution is ideal for traffic and perimeter surveillance, including night vision capabilities.

The new i-PRO  X Series Camera lineup leverages AI on-site learning, allowing users or integrators to train the camera to monitor specific objects. Enhanced edge computing power enables further customisation by teaching the camera to identify unique objects of interest. It can also upgrade non-AI network cameras into AI-enabled smart devices. Available in 2MP, 5MP, 6MP, and 4K models, the X Series offers exceptional image performance with a Wide Dynamic Range (WDR) of up to 144dB and IR illumination of up to 70 meters, ensuring clarity in all conditions. This surveillance solution is ideal for applications in manufacturing units, hospitals, retail outlets, etc.

Cummins showcased an advanced portfolio of aftermarket solutions for gensets and the construction sector.

Cummins India Limited, one of the leading providers of power solutions unveiled its advanced range of Aftermarket Solutions for backup power gensets, construction and mining segments at the 7th edition of baumaCONEXPO India 2024.

The solutions include DATUM S – an extension to the innovative fuel management solutions from Cummins India, OptiNAS+ Hydraulic Oil Filter, and DG Blue Diesel Exhaust Fluid for CPCBIV+ gensets. These solutions have been developed to help customers endure the tough and demanding conditions of construction and mining operations while fully complying with the strict emission standards.

Speaking on Cummins India’s participation in the tradeshow, Shveta Arya, Managing Director, Cummins India Limited, said, “For over 100 years globally and 60 plus years in India, Cummins has been innovating to deliver critical power needs of its customers. At baumaCONEXPO, we are happy to showcase our advanced aftermarket solutions, designed to boost efficiency and minimise downtime, alongside our Cummins-powered CPCBIV+ gensets, known for their advanced technology and reliability.”

Pankaj Kapoor, Vice President, Distribution Business, at Cummins India Limited, said, “Aligned with our brand promise of innovation and dependability, our new aftermarket solutions are tailored to meet the unique demands of customers in construction, mining, and infrastructure segments. We recognise the critical impact of equipment breakdowns in challenging environments and high-stakes applications, and the effect they can have on project timelines, productivity and costs. Engineered for reliability, our solutions optimise operational efficiency, maximise equipment uptime, and provide robust back-up power and coupled with world class service support to keep operations running smoothly.”

PG 850S-290 portable compressor is engineered for superior performance in mining and construction applications.

Elgi Equipments Limited, a global leader in air compressor manufacturing, launched the PG 850S-290 portable air compressor, at the 7^th edition of bauma CONEXPO INDIA 2024, India Expo Centre, Delhi NCR. Also, on display at the ELGi outdoor booth, OG 30, are the electric-powered PG 110 E, PG 132 E, PG 22 E, and the diesel-powered PG550-215 portable air compressor that have found extensive adoption in the mining and construction industry across India. Over 1000 exhibitors, 75,000 visitors, and key decision-makers from the construction, mining, and manufacturing industries across the globe are expected to visit the tradeshow.

The PG 850S-290 portable air compressor is designed to deliver exceptional performance and efficiency, featuring an intelligent control system that optimizes drilling operations while reducing fuel consumption. Its turbo pre-cleaners for air intake ensure enhanced performance in dusty environments, making it ideal for rugged applications. The compressor is also equipped with dual pressure modes that adapt to varied operational requirements. An energy-efficient screw profile ensures top-notch performance without compromising on energy savings, while its low-maintenance design reduces operational costs and enhances reliability.

The PG 850S-290 is exclusively designed for excavator-mounted drilling applications, featuring a compact build that enables seamless integration with excavators for efficient operation. Its rugged canopy design ensures durability and resilience, even in the harshest mining environments. The exclusive anti-vibration mounting (AVM) pads, specifically designed for seamless integration with excavators, provide exceptional stability during operation. The drive system and air-oil separator tanks equipped with these exclusive rigid mounting pads further enhance durability and performance in demanding applications. The compressor is designed to be user-friendly – ensuring simplified upkeep and enhanced uptime and productivity. The single-sided service access allows convenient reach to all control system components, streamlining maintenance tasks. Additionally, accessible drain valves are thoughtfully incorporated for hassle-free operation. The user-friendly controller is equipped with dustproof protection, ensuring reliable performance even in harsh and challenging environments.

The PG 850S-290 is a trusted partner for industries seeking reliable, efficient, and cost-effective solutions. Whether it’s drilling deeper with less fuel or maintaining consistent operations in dusty, rugged terrains, the PG 850S-290 stands out as an ideal solution, ready to meet the evolving demands of the mining and construction sectors.

Tata Motors showcased advanced aggregates at Bauma Conexpo 2024. The solutions include CPCB IV+ compliant gensets, CEV BS V emission-compliant industrial engines, live axles, and trailer axles and components.

Tata Motors, India’s largest commercial vehicle manufacturer and mobility solutions provider, showcased a comprehensive range of advanced aggregates at Bauma Conexpo 2024. The exhibits include CPCB IV+ compliant Tata Motors Gensets available from 25kVA to 125kVA power range, CEV BS V emission-compliant industrial engines from 55-138hp power nodes, live axles, and trailer axles and components. The solutions are tailored to meet the evolving needs of material handling, construction equipment, industrial applications, and logistics segments, ensuring high efficiency and durability.

Vikram Agrawal, Head of Spares and Non-Vehicular Business, Tata Motors Commercial Vehicles, said, “Bauma Conexpo is the perfect platform to introduce Tata Motors aggregates for customers seeking robust and reliable technologies. These new aggregates are the direct voice of our customers, developed through extensive customer feedback. We are expanding our portfolio to address India’s evolving needs—delivering power solutions with gensets, enabling infrastructure with CEV BS V emission-compliant industrial engines and live axles, and strengthening logistics with trailer axles and components.”

Tata Motors aggregates are distinguished by their high durability, efficiency, and performance. Developed through extensive research and manufactured in state-of-the-art facilities, these solutions are backed by over 2500 authorised service outlets across the country. The company remains committed to supporting India’s infrastructure growth by providing innovative, high-performance aggregates that meet stringent industrial specifications.

JK Tyre & Industries has introduced Off-the-Road (OTR) tires specifically designed for the mining sector at Bauma Conexpo 2024 India. The new offerings include 17.5-25 VEM 63 L5 for wheel loaders and 16.00-25 VEM 99D E3 for wide-body dump trucks.

Indium Corporation disclosed the global availability of CW-807RS, a new high-reliability, halide- and halogen-free flux-cored wire that improves wetting speeds and cycle times for electronics assembly and robot soldering applications.

CW-807RSis a no-clean formula designed to maximise the solderability of a halogen-free cored wire solder flux. It is an upgraded version of Indium Corporation’s CW-807 formula, which has been popular with electronics assemblers and other customers for many years. This new halogen-freeversion will provide improved wetting speeds and contains the company’s industry-leading spatter control technology.

Halogen-free CW-807RS delivers several benefits to users, including faster wetting speeds, Clear residues for electronics assemblers that use high (>385°C) tip temperatures and tend to experience charring and tip build-up and improve cycle times in robotic soldering applications.

Robert McKerrow, Product Manager for Flux-Cored Wire, Wave Solder Flux, and Bar Solder at Indium Corporation, said, “The improved wetting and spatter performance make CW-807RS an excellent no-clean, high-reliability flux-cored wire option for many of our customers, especially in robotic soldering applications. We’re excited to now offer this solution, combining cutting-edge innovation with proven technology to meet the needs of our customers.”

CW-807RS provides exceptional benefits in manual and robotic soldering applications requiring an “L” IPC classification and halogen-free wire, as well as in manual and robotic soldering applications requiring extra wetting power to achieve higher throughput while remaining halogen-free. Additionally, the spatter control technology within the flux produces an aesthetically pleasing board post-soldering by leaving minimal spattering and a clear to light-coloured residue.

Indium Corporation disclosed the global availability of CW-807RS, a new high-reliability, halide- and halogen-free flux-cored wire that improves wetting speeds and cycle times for electronics assembly and robot soldering applications.

CW-807RSis a no-clean formula designed to maximise the solderability of a halogen-free cored wire solder flux. It is an upgraded version of Indium Corporation’s CW-807 formula, which has been popular with electronics assemblers and other customers for many years. This new halogen-freeversion will provide improved wetting speeds and contains the company’s industry-leading spatter control technology.

Halogen-free CW-807RS delivers several benefits to users, including faster wetting speeds, Clear residues for electronics assemblers that use high (>385°C) tip temperatures and tend to experience charring and tip build-up and improve cycle times in robotic soldering applications.

Robert McKerrow, Product Manager for Flux-Cored Wire, Wave Solder Flux, and Bar Solder at Indium Corporation, said, “The improved wetting and spatter performance make CW-807RS an excellent no-clean, high-reliability flux-cored wire option for many of our customers, especially in robotic soldering applications. We’re excited to now offer this solution, combining cutting-edge innovation with proven technology to meet the needs of our customers.”

CW-807RS provides exceptional benefits in manual and robotic soldering applications requiring an “L” IPC classification and halogen-free wire, as well as in manual and robotic soldering applications requiring extra wetting power to achieve higher throughput while remaining halogen-free. Additionally, the spatter control technology within the flux produces an aesthetically pleasing board post-soldering by leaving minimal spattering and a clear to light-coloured residue.

The iWave Mutliprocess PRO is flexible and adaptable, allowing users to expand their iWave range of applications to meet future welding requirementThe Fronius

The Fronius iWave is a standout in robot applications and automation systems due to its excellent weld appearance, targeted heat input, and reproducible ignition. The all-rounder is now available in power categories 300i, 400i, and 500i, each as a DC or AC/DC variant and with water or gas cooling as required. With dynamic wire control, this system is setting new standards in cold wire TIG welding, and as a Multiprocess PRO version, this future-proof 2-in-1 solution has already become the go-to for high-end TIG and MIG/MAG welding.

Be it in rolling stock construction, in the production of automotive parts, or in container and pipeline construction, the iWave increases productivity in TIG welding in industrial manufacturing and delivers maximum weld quality for every material. Innovative technologies ensure targeted heat input, improved ignition, and maximum control over the arc. 

The CycleTIG process variant, for example, is the perfect solution whenever an excellent weld appearance with fewer temper colours is crucial. Outstanding control over the weld pool and precise heat input are particularly beneficial when working with very thin sheets or when delicate corner and butt welds are on the agenda, as well as for repairs involving edge applications. The extremely stable ignition behaviour due to the high-frequency (HF) ignition during TIG welding is another outstanding feature. The RPI auto setting ensures fast and reproducible ignition regardless of the material properties, and the tacking function causes the weld pool to oscillate, which can reduce the time needed for tacking by up to 50%. 

Paul Hofer, technical product manager at Fronius International GmbH, said, “Equipped with the patented Fronius TIG DynamicWire Welding Package, the iWave is taking cold wire TIG welding to a whole new level. The innovative advantage over conventional continuous wire feeding is the dynamic wire control, which always supplies the exact amount of wire needed at the time. This means that the iWave actively adjusts the wire speed to the conditions and can easily compensate for air gaps of up to 30% in relation to the material thickness.”

What’s more, TIG DynamicWire provides support when setting the optimum welding parameters. Defining one parameter—such as the welding current—is the only thing you need to do, and all other values are added based on material-specific characteristics. Another advantage is that all existing iWave cold wire systems can be quickly expanded to include TIG DynamicWire at any time, simply by means of a software upgrade. 

Multiprocess PRO—Equipped for the challenges of tomorrow

“You never know what your welding work will involve in one, two, or five years,” Hofer points out. “The iWave Multiprocess PRO is flexible and adaptable. No matter what welding requirements you come across in the future, it will always be easy to individually expand your iWave’s range of applications.” In addition to all the high-tech TIG functions, it provides you with access to the full scope of process variants from the MIG/MAG range and even enables AC/DC welding for the first time. The range of modular welding packages is huge and includes Standard, Pulse, PMC (Pulse Multi Control), LSC (Low Spatter Control), CMT (Cold Metal Transfer), PMC AC, and CMT AC—the iWave even has the perfect characteristic for additive manufacturing. 

Switch between TIG and MIG/MAG in a single step

Equipped with suitable peripheral components, such as a welding torch and wire feeder, a single high-tech welding machine becomes a universal all-rounder while taking up only minimal space. You can switch between processes simply by pressing a button, or this can also be automated with the right equipment. The user interface also changes automatically and clearly displays the main parameters required in each case. 

Another highlight is the new hosepack with its own torch coupling, which allows the corresponding torch body to be replaced quickly without having to change the entire hosepack. This means that the appropriate welding torch is ready for use in the desired application in no time. 

The iWave is equipped with the most important communication standards, e.g., WLAN, Bluetooth, and Ethernet, and meets the highest requirements when it comes to cybersecurity. Peripheral devices or remote controls can be connected wirelessly, and thanks to WeldCube Premium’s central data documentation, transparency and control are gaining traction in welding production. Potential savings can be determined based on the welding data obtained, for example, in relation to material, energy, and gas consumption, to make production more resource-efficient.

The compressor is engineered to deliver at least a 10% improvement in job completion time compared to its predecessor. Its advanced sensors and remote monitoring capabilities enhance reliability and operational efficiency.

Atlas Copco, a leader in compressors, vacuum solutions, generators, pumps, power tools, and assembly systems, has launched the X-Air⁺ 1200-25, the latest innovation in its DrillAir portfolio. This state-of-the-art portable air compressor is set to redefine deep drilling applications with its unmatched efficiency and reduced environmental impact.

The X-Air⁺ 1200-25 has beendesigned for a wide range of industries, including construction, mining, and energy. The X-Air⁺ 1200-25 is built to tackle the most challenging applications. Its advanced sensors and remote monitoring capabilities further enhance reliability and operational efficiency. This latest advancement in the DrillAir range is engineered to deliver at least a 10% improvement in job completion time compared to its predecessor.

Rajeev Sharma, Business Line Manager—Atlas Copco, Power Technique, said, “The X-Air⁺ 1200-25 represents a significant advancement in our commitment to providing cutting-edge compressed air solutions. With enhanced performance capabilities, this compressor not only speeds up drilling operations but also significantly lowers fuel consumption, benefiting both our customers and the planet.”

Enhanced Drilling Performance and Efficiency

The X-Air⁺ 1200-25 is engineered to deliver at least a 10% improvement in job completion time compared to its predecessor. With features including fuel efficiency, it is the most efficient compressor in its class, offering an average fuel saving of approximately 11% over the total drill cycle. Pressure Flexibility is adjustable pressure settings from 16 bar to 25 bar, making it versatile for various applications. The fastest rig compressor available in India is speed, ensuring quicker project completion and dynamic flow, is equipped with technology for optimal performance and A robust is a silent operation machine with a sturdy canopy for durability and reduced noise pollution.

Real-World Applications

The X-Air⁺ 1200-25 is designed for a wide range of industries. It is ideal for tasks such as ground engineering and pipeline pressure testing, where reliable and efficient air compression is crucial. Perfect for deep drilling and blast-hole drilling, providing the necessary power and efficiency to handle tough mining conditions. X-Air⁺ is suitable for geothermal drilling and other energy-related applications, ensuring efficient and clean drilling processes. Withensures faster and deeper drilling, making it an excellent choice for water well projects, and foundation drilling is adjustable pressure settings and high efficiency make it perfect for foundation drilling, reducing the risk of soil cavitation and ensuring stable foundations.

Innovative Technology

The X-Air⁺ 1200-25 features a new high-pressure element and patented software that enhance durability and operational efficiency. The ‘pressure optimiser’ function automatically reduces fuel consumption during idle times, potentially saving up to 20% during ‘no load’ periods. This function, combined with Atlas Copco’s patented XPR technology, ensures the compressor can handle both geothermal and foundation drilling without soil cavitation.

Dynamic Flow Technology: This advanced technology optimises the airflow based on real-time demand, ensuring that the compressor operates at peak efficiency. By dynamically adjusting the flow, the X-Air⁺ 1200-25 minimises energy waste and maximises performance, making it ideal for varying operational conditions.

Thriam introduces a cutting-edge Toolroom, offering 21-day turnaround and real-time order tracking to revolutionise plastic manufacturing.

Thriam Group unveiled its state-of-the-art Thriam Toolroom. This cutting-edge facility is designed to accelerate the time-to-market for innovative plastic products.

Traditionally, the mould manufacturing process has been a significant bottleneck, leading to extended timelines for product launches. Thriam Toolroom aims to disrupt this industry norm by committing to a remarkable 21-day turnaround from order to delivery. This expedited process is made possible by advanced technology and streamlined operations.

Thriam has implemented a custom-built tech-enabled tracking system to enhance transparency and customer satisfaction. This system allows customers to monitor the progress of their orders in real-time, providing valuable insights into the manufacturing process.

With its in-house production capabilities, Thriam offers a comprehensive suite of engineering services, including compression moulding, injection moulding, mould manufacturing, and 3D printing. This integrated approach enables organisations to develop and produce plastic products seamlessly, from concept to realisation.

The inauguration of the Thriam Toolroom marks a significant milestone for the company, solidifying its position as a one-stop solution for plastic product manufacturing. By addressing the challenges of traditional manufacturing processes and leveraging advanced technologies, Thriam is poised to revolutionise the industry and drive innovation.

Users frequently confuse the surface treatment techniques of shot blasting, peening, and sandblasting. August AEETHER, International Sales Manager of AEETHER CO., LIMITED, discusses the differences between these three common surface treatment processes.

Sandblasting, shot blasting, and shot peening are common surface treatment processes. These processes treat very similar surfaces, which users often misunderstand due to their similarity and sometimes interchangeability, making it difficult to distinguish between them. 

Sand Blasting

Sandblasting is spraying high-speed sand particles onto metal surfaces using compressed air to generate kinetic energy and eject particles through a nozzle. The figure is the schematic diagram of sandblasting: 

The high-speed sand particles first impact the rust and foreign matter on the metal surface. Secondly, the sand particles slightly grind and cut the metal surface, thereby improving the metal surface roughness. Therefore, the metal surface will have a white frosted effect after sandblasting, as seen in the example picture. 

Sandblasting is divided into manual and automatic sandblasting. Manual sandblasting requires sandblasting surfaces by hand and is suitable for more complex products, such as various pipe fittings . Automatic sandblasting is suitable for long-shaped, easy-to-rotate products like seamless pipes.

Sandblasting involves selecting various abrasives, which correspond to varying roughness. Commonly used abrasives include stainless steel, ceramic sand, and emery sand.

Shot Peening

Shot peening is similar to sandblasting but shot peening sprays high-speed spherical particles. Shot peening removes defects from metal surfaces by forming small, round depressions caused by spherical particles impacting the surface. They give the metal surface a rough silver sheen and improve the cutting performance of the metal surface. The picture below shows a typical shot peened surface:

Different types of abrasives used for peening, including steel, glass, and ceramic pills, with varying hardness, should be chosen based on the specific metal materials.

Similarities and differences between shot peening and sandblasting

Sandblasting and shot blasting are methods to improve metal surfaces by spraying abrasive materials. Sandblasting uses angular sand particles for cutting and grinding, while shot peening uses spherical particles for impact. Sand particles are crucial for both processes.

Shot peening has higher surface roughness and visible pits compared to sandblasting. In addition, it is often manual and has a greater impact on surface mechanical properties than sandblasting, which can use more methods. These differences make shot peening a more suitable method for surface finishing.

Shot Blasting

The principle of shot blasting and shot peening is the same, to make high-speed spherical particles impact the metal surface. However, shot blasting uses a rotating impeller to throw spherical particles onto the metal surface. The picture below shows the principle of shot blasting:

Shot-blasted surfaces and shot-peened surfaces are almost the same. However, shot blasting impacts the metal surface faster, so it has a greater impact on the performance of the metal surface. The picture below shows the shot blasting surface:

In terms of processing methods, the shot blasting process is completed automatically through machinery. Therefore, shot blasting is more efficient but may not always be sufficient for complex workpieces. In contrast, since shot peening is manual, it can handle every surface of complex workpieces. 

The abrasives used in shot peening and shot blasting differ minimally. The main difference is the acceleration of the abrasive, similar to the relationship between manual and automatic sandblasting. 

Pickled surface

Sandblasting, shot peening, and shot blasting surfaces are similar but distinct from pickling surfaces. Pickling is a chemical method to corrode the oxide scale on metal surfaces. Sandblasting, shot peening, and shot blasting are all physical methods used to treat metal surfaces. Pickling is an intermediate process in metal processing and requires metal pickling before sandblasting, shot peening, or shot blasting. 

Alupress GmbH, which has Rösler’s custom-engineered solution, used new comprehensive shot blast solutions for electric vehicle components. The machine’s advanced design makes it efficient and can automate the de-flashing of lightweight aluminium components for electric vehicles.

Due to the rapidly growing demand for components for electric vehicles, Alupress GmbH, a renowned manufacturer of innovative aluminium and magnesium die-castings, had to increase its shot blasting capacity. For this purpose, the company purchased a continuous feed spinner hanger blast machine, including a power and free transport system, from Rösler. The custom-engineered equipment design guarantees effective and gentle de-flashing of the workpieces without the risk of warping.

Aluminum has a relatively low bulk density, which allows significant weight savings in components for electric vehicles, resulting in an expanded battery operating range. Therefore, the number of components produced from this light metal, made by die-casting and other production methods, is rapidly growing. Another goal for components for EVs is to create complex but thin-walled designs, which allow additional weight savings. This also applies to the housings for different control devices manufactured by Alupress GmbH in Hildburghausen, Germany. At the Italian subsidiary of Alupress AG in Brixen, the growing automotive industry demand required investment into a new shot blast machine specially adapted to the strict customer requirements.

An automated all-around solution minimises the risk of workpiece warping.

The shape and wall thickness of the aluminium and magnesium die-castings demanded a shot blast process that treats the components gently without warping them. At the same time, the shot blast operation had to be quick and run fully automatically. After the shot blast process, the components pass through a cleaning device and undergo a quality control check before they are packed and shipped. Therefore, besides the shot blast machine, the project scope also included a transport system that conveys the components automatically through the de-flashing and cleaning stations. Alupress chose Rösler as a partner for this important project because of the convincing quality and productivity of the equipment. They also considered the after-sales service aspect. Rösler had also proven its technical competence in processing delicate workpieces in another, similar project. Moreover, for many years Alupress has been using shot blast machinery from Rösler and, therefore, knows this equipment’s quality, productivity and reliability.

Equal application of force prevents the warping of the workpieces.

The continuous feed spinner hanger shot blast machine, model RHBD 13/18-So has eight special turbines, each with an installed power of 11 kW. They are for gentle, fast and effective de-flashing in continuous flow. The turbines contain extra wide throwing blades generating a broad blast pattern. Furthermore, contrary to the standard placement of the turbines on one side of the blast chamber, the turbines were placed on both sides. This duplex turbine placement with the broad blast pattern, generates a gentle blast operation. This blast reduces the risk of warping. But the comparatively high blast media throughput, needed for efficient de-flashing and cleaning of the light metal components, ensures a fast and effective shot blasting operation.

Another feature for preventing workpiece warping is that the carrier, holding 60 to 80 components, rotates during the entire shot blast process while oscillating back and forth in three positions. This guarantees that flashes and burs are safely removed, even in difficult-to-reach areas like undercuts. To prevent the small aluminium cut wire from being sucked out of the shot blast machine by the exhaust airflow and to maintain the ideal operating mix, the dust collector and the cascade air wash separator were upgraded with technical modifications. Of course, the wet dust collector fully complies with ATEX requirements.

Necessary maintenance work is facilitated by multiple connections for cleaning equipment at different sections of the shot blast machine.

Ergonomic features for improved employee health

A power and free handling system makes the transportnation of the workpieces easy and trouble-free. At the load/unload station, the height of the workpiece carrier can be adjusted to the height of the respective operator, thus allowing ergonomic and comfortable working conditions. Moreover, generously laid-out buffer sections in the transport system permit continuous operation, even during breaks and rest periods. All hazardous areas around the shot blast machine are equipped with safety mats instead of the usual sensors and enclosures for the absolute safety of the personnel.

India’s female labour force participation rate (FLFPR) stood at just 37% in 2023, far below the global average of 47%. This figure starkly contrasts with the male participation rate of 76.8%, showcasing the significant gender disparity in the workforce. The COVID-19 pandemic further exposed the vulnerabilities of women in the workforce. Women were seven times more likely than men to lose their jobs and 11 times more likely to remain unemployed post-pandemic. By 2020, nearly half of the women employed in 2019 had exited the workforce entirely, revealing the fragility of their employment in times of economic shock. Female labour force participation in manufacturing and allied sectors is much worse than the above figures.

Neelam Pandey Pathak , Founder & CEO of Social Bay Consulting, engages in a conversation with Rujuta Jagtap, Executive Director at SAJ TEST PLANT PVT LTD, to share their journeys in manufacturing and encourage the new generation to explore the abundant opportunities in the industry.

Neelam: WIMA and OEM Update have launched a section on women in manufacturing, aiming to understand the challenges and barriers women leaders face and how they have achieved a longer, more fulfilling career in this sector. How have you seen the evolution of women in the manufacturing industry throughout your career, and what progress do you believe has been made in terms of diversity and inclusion?

Rujuta: I started my journey in 2002 with Tata Steel and then joined SAJ Test Plant in 2006, a transition from metallurgy to mechatronics. In my own company, as a second-generation entrepreneur, I witnessed very few women as part of the manufacturing core. The diversity wasn’t as great because fewer women were part of it back in the day, but I have seen the transition.

The shop floor is another area that is seeing change, traditionally lacking women’s presence. However, this is evolving. During a recent visit to the Tata Motors plant that manufactures the Tata Safari and Harrier, I observed that women manage the entire plant’s end-to-end operations. With over 1,500 women working across three shifts, this plant is a landmark and a benchmark example for other companies. Similarly, many companies are expanding their diversity and are looking to accommodate women on the manufacturing front.

Neelam: India has ambitious goals, especially for economic growth and workforce participation. However, there are still challenges and barriers to overcome. When you were starting, there were obstacles, and even today, similar challenges exist. From your perspective, what are some key barriers you’ve faced, and how do you think these challenges can be broken down and overcome, especially in today’s environment?

Rujuta: I’ve often observed that women are excluded from shop floors due to the misconception that they are not women-friendly. This is a myth. Modern shop floors are now designed to be accessible and inclusive for everyone. Also, women refrain from travelling to remote places due to security concerns. Many companies now offer pick-up and drop-off facilities to ensure safety. They also provide workplace daycare, easing childcare worries for women.

Women have historically faced perceptions at workplaces, such as being seen as unstable or disloyal due to marriage or relocation, or prioritising family over work. These stereotypes, like women being less mobile, emotional under pressure, or weak in handling targets, are no longer true in many cases. Companies now recognise that women are natural multitaskers, adept at balancing work and family, making them highly productive and valuable. Women also possess inherent empathy, strong interpersonal skills, and the ability to inspire passion and goal alignment.

Neelam:  Individuals and organisations are responsible for addressing women’s challenges in balancing their careers and personal lives. Individuals must upskill themselves and seize opportunities to counter negative perceptions. On the other hand, organisations must adopt flexible policies, including working hours, to effectively help women manage family demands. Women’s professional growth often aligns inversely with their responsibilities, especially during mid-career phases when family demands peak. Data reveals that 20-25% of women leave jobs during this stage due to the pressures of juggling work and home. Organisations must provide critical support, mentoring, and coaching during this time to retain female talent. Crossing this phase can lead to rewarding career growth. Can you share your personal experiences and challenges related to gender diversity in the workplace, and how have you worked to address these issues in your own company?

Rujuta: When I worked at Tata Steel, I voluntarily worked long hours—18 hours a day, seven days a week—handling international markets with varying time zones and holidays. This was a personal decision, not something enforced by the company. However, it taught me valuable lessons. The company discouraged such long hours. However, I was denied the opportunity when I wanted to travel internationally for work as it was deemed unsafe. This decision didn’t sit well with me, as I managed the international market but was not granted the travel.

When I joined the family business, I consciously tried to correct this. For example, when a business trip to Europe was planned, I insisted that my female colleague, who managed international business, accompany us, even if it required an additional budget. Since 2006, our policy has been to ensure that the person handling the role gets the opportunity to travel, irrespective of gender. This practice has significantly motivated our female employees and inspired more women to join us.

Today, women are in diverse roles—on the shop floor, in electronics assembly, testing, service, marketing, sales, finance, and HR. We ensure safety, provide autonomy, and offer necessary leaves, including maternity and other types, to support our employees. These initiatives have helped us increase diversity. I believe such efforts are crucial for driving inclusivity and setting a benchmark for others.

Neelam: For those aspiring to build rewarding and fulfilling careers in sectors like manufacturing: embrace challenges and seize opportunities to grow. Gender, background, or societal expectations should never limit your aspirations. It’s about having the courage to make choices that align with your career goals. For example, when I was denied opportunities to travel for work early in my career, I ensured that as a leader, I created a culture where the person handling a role, regardless of gender, gets the recognition and opportunities they deserve. What advice do you have for women looking to build a career in the manufacturing industry?

Rujuta: I encourage more women to join the manufacturing industry, as it offers immense opportunities, and there has never been a better time than now. The options range from engaging in the startup ecosystem to joining a family business and building a professional career. Women should strive to have their contributions recognised and create an impact. Equipping ourselves with the latest technology is very important to upskill ourselves.

Setting ambitious goals and working actively towards them, while having role models will fast-track careers for women. Role models serve as inspiration, and excelling in the workplace can be achieved by having mentors. Both within and outside the organisation, mentors must provide guidance, act as a sounding board, and help navigate career plateaus. Having multiple mentors brings holistic learning and aids career growth.

Networking is vital for women professionals, entrepreneurs, and those in family businesses. Joining women-oriented groups like WIMA or general forums like CCI-CII can provide support, guidance, and connections. These platforms offer opportunities for upskilling, tackling workplace challenges, and venturing into international business through delegations and collaborations. Being part of women-specific and general forums enhances interaction with diverse ecosystems, including vendors, peers, and customers.

Upskilling is crucial and should be an ongoing process with no limits to learning. Incubation is an area worth exploring, as many incubators are doing phenomenal work for the startup ecosystem. Networking, upskilling, and incubation should be actively promoted through collaboration with the government to help women access available policies and incentives. Many women are unaware of these policies.

WIMA can help raise awareness about these opportunities. Many initiatives exist, but women must be aware of them. By connecting women with these resources, WIMA can make a significant impact. Collaboration is key, and many organisations, such as SWE (Society of Women Engineers), are already contributing to women’s empowerment. We should work together to harness all these opportunities.

To know more on WIMA and how can one connect WIMA : 

WIMA is a one-stop solution designed to empower women with industry-relevant upskilling, mentoring, coaching, and networking opportunities, ensuring access to the right employability across all positions and geographies ( Urban & Rural).

WIMA’s  goal is to foster longer, successful careers and enable women to achieve a safer, sustainable livelihood.

For organizations, WIMA offers customized DEI (Diversity, Equity, and Inclusion) programs to enhance the retention & increase  of women in the workforce, driving meaningful impact in the Manufacturing and Allied sectors

To connect to WIMA one can visit: www.socialbay.co.in/wima or write  on wima.womeninmanufacturing@gmail.com or visit Social Media our linkedin page : https://www.linkedin.com/company/wima-a-platform-for-women-in-manufacturing/?viewAsMember=true

The new S-Cut milling cutters from CERATIZIT, manufactured from 99% reprocessed carbide. A milling cutter that is extremely powerful, universally applicable, and simultaneously manufactured in a resource-efficient manner: with the S-Cut UNI and S-Cut UNImax from CERATIZIT, a tool series is now available that easily meets every requirement. It’s all thanks to the latest geometry and coating technologies combined with carbide grade CT-GS20Y, which offers unbeatable sustainability.

Machining a wide variety of materials means constantly adapting to new challenges. The solution requires universal milling cutters that can cope with steels, stainless steels and cast materials in equal measure. Alongside the targeted process efficiency, sustainability is increasingly growing in importance. CERATIZIT shows how the two objectives can be reconciled – with the new milling cutters from the universal solid carbide milling cutter series S-Cut. The milling cutters are manufactured from a particularly sustainable carbide, which CERATIZIT calls upGRADE.

Full performance from 99% reprocessed raw material

The upGRADE CT-GS20Y grade is the ideal choice for many applications. “What’s special about it is the significantly smaller carbon footprint generated during production than conventional production carbides. This has been achieved using 99% reprocessed cutting tools as a raw material. Customers enjoy economic and ecological advantages due to a specific product’s carbon footprint (PCF).

The new series’ test results underline its potential. The new S-Cut milling cutters deliver up to 30% higher performance compared to other universal tools. The newly developed coating improves performance and tool life.

The new S-Cut UNI and S-Cut UNImax power milling cutters

With the new S-Cut series, CERATIZIT has developed a powerful tool for universal milling, packed with everything modern milling cutters need – including CT-GS20Y, their most sustainable carbide grade. The variable helix pitch ensures extremely quiet running and optimum chip removal. The S-Cut UNI has an HB shank for perfect force transmission, while the reinforced tool core ensures even force distribution throughout the milling process.

The milling cutter has been given a radial clearance face to guarantee cutting-edge stability. The face finishing chamfer promises top surface quality with base machining while cutting edges with an irregular pitch specifically suppresses vibrations. Ramping milling and helical milling are possible up to an angle of 30°. Due to the impressive milling acoustics of the S-Cut UNI (even with high infeed values and full-face milling), the machine room is never too noisy.

With a cutting-edge length of 3xDC, the S-Cut UNI is particularly suitable for series production and trochoidal machining. Innovative chip breakers in a radial design deliver the longest possible tool life and break the chips to a length of 1xD; these are then evenly removed due to the special shape of the chip space. The 5-edge cutter runs quietly even with a high lateral width of cut because of the minimal conical tool core.

The S-Cut UNImax is the ideal solution for maximum material removal. A special geometry design has been selected fo

Hannover Messe 2025, a global innovation hub, will take place from March 31 to April 4, 2025, in Hannover Germany. The event will focus on “Shaping the Future with Technology,” attracting visitors and showcasing technological advancements.

​The prestigious Taj Mahal Palace Hotel in Colaba, Mumbai, was the venue for the press briefing ahead of Hannover Messe 2025. Set to take place from March 31 to April 6, 2025, at the Hannover Fairgrounds in Hannover, Germany, the event will focus on the theme, “Industrial Transformation – Energizing a Sustainable Industry.” 

Innovation Takes Center Stage at Hannover Messe 2025
During the press event, Hubertus von Monschaw, Global Director of Trade Fair & Product Management at Hannover Messe, spoke about the fair’s preparedness and growing reputation as a global innovation hub. He emphasized that the fair will not only showcase cutting-edge technological developments but will also be a platform for industries to present their innovations. “We are actively inviting visitors and conveying the message that Hannover Messe is where industry leaders converge to shape the future,” von Monschaw explained. 

Indian Participation: A Step Towards Global Innovation
Geeta Bisht, CEO of Hannover Milano Fairs India Pvt. Ltd., expressed excitement over the increasing involvement of Indian exhibitors at the trade fair. She highlighted the support extended to first-time exhibitors, from visa processing to stall setup, ensuring a seamless experience. “Indian exhibitors can avail subsidy benefits when participating through EEPC Engineering Export Promotion Council (EEPC),” Bisht added. 

She also noted the growing presence of Indian State Governments, which have been regular participants in Hannover Messe, underlining the importance of international exposure for Indian industries.

Raising Awareness: The Need for Greater Indian Representation
When asked about the relatively low number of Indian exhibitors at the event, CH Nadiger, Regional Director at EEPC, acknowledged the gap but emphasized the need for increased awareness. “Indian engineering capabilities need to be showcased on the global stage,” said Nadiger. He pointed out that EEPC is working to bridge this gap through roadshows and campaigns targeting key engineering and manufacturing hubs in India. 

Nadiger also mentioned the government’s efforts to support MSMEs (Micro, Small, and Medium Enterprises) involved in exports. “Hannover Messe is considered the Mecca of Technology by EEPC, and we strongly encourage Indian MSMEs to participate in this innovation platform, as it offers invaluable exposure and access to global markets,” he stated. 

A Global Platform for Technology and Innovation
As Hannover Messe 2025 approaches, it’s clear that the trade fair will continue to serve as a critical meeting point for industries, innovators, and policymakers worldwide. With India’s growing involvement and a focus on sustainability and technological transformation, the event promises to be a showcase of global innovation—a platform where the future of industry and technology will be shaped for years to come.

Welding remains a vital joining process in the metalworking industry and requires in-depth specialist knowledge and skill. Despite the attractive salary, the number of young people taking up this profession continues to decline, as it is often regarded as unappealing, harmful to health, and dirty. This is where cobots come in. They make welding more exciting, safe , and profitable—even for small batch sizes.

Several types of cobots (collaborative robots), such as mobile individual workstations or fully enclosed one—or two-station solutions, are available. Technical equipment is present, including robot tracks, turn/tilt positioners, automatic extraction systems, and safety doors. High-tech welding machines, processes, and software solutions for offline programming are frequently part of the standard equipment.

Times have changed, and welding is increasingly becoming a high-tech profession. With increasing productivity in commercial and industrial enterprises, welding automation will counteract the growing shortage of skilled workers and make the profession cleaner, safer, and more appealing. The career ladder for welders is now high and ranges from that of a welding specialist to that of an international welding engineer (IWE).

The major advantages of cobot welding systems

Even the best welding professionals can’t produce welds around the clock with consistent quality. Conversely, Cobots master this task with ease and guarantee 100% reproducible, identical welds. Equipped with modern welding machines from Fronius, such as the TPS 400i CMT or the Multiprocess version iWave 400i AC/DC CMT, a wide range of metals can be welded, including steel, stainless steel, aluminium, copper, and titanium. Innovative Welding Packages, such as Low Spatter Control (LSC), Pulse Multi Control (PMC), or the world-famous Cold Metal Transfer (CMT), can also be used.

The LSC function produces a modified, low-spatter dip transfer arc with an increased deposition rate. PMC offers an optimised pulsed arc with stabilisers for penetration and arc length, ensuring the best welding quality and high welding speeds. CMT combines a new type of droplet detachment with a reversing wire motion, whereby the heat input is lower than a conventional dip transfer arc. This makes the process particularly suitable for thin sheet welding.

“One of the major advantages of cobot welding systems, especially the Fronius systems, is how easy and intuitive it is to program the welding processes. This makes getting started with automated welding much easier,” emphasises Christian Neuhofer IWS, Product Manager at Fronius International.

Three steps to the welding program

You need welding experience and sound programming skills to program an industrial robot. It’s a completely different story with cobots. With Fronius systems, you simply grab the welding torch, guide it to the starting point, select the right welding torch position, and press the save button on the control handle. Then, you set the contour points along the welding sequence to the endpoint. These points are saved at the touch of a button and form the welding path. Once this has been created, the welding process is programmed intuitively via drag & drop using the graphical user interface of the teach pendant.

“Compared to programming industrial robots, cobot teaching requires hardly any application training. Welding specialists, in particular, who are used to working with touchscreens and have some computer skills, can weld their first components after just a few hours,” explains Neuhofer.

Valid welding parameters from your smartphone

With the WeldConnect app, welding specialists always have a personal parameter manager at hand. The online welding assistant offers professional support in selecting suitable welding parameters. These can be saved as a job and transferred to the Cobot system’s welding machine via NFC signal so welders can get started with welding immediately.

The WeldConnect app can store numerous jobs that can be accessed at any time. Young welding specialists who are used to using smartphones appreciate the app, as it provides reliable welding parameters for a wide range of tasks. The WeldConnect app and cobots are helping to alleviate the shortage of skilled workers and make welding an appealing career choice again.

Mobile and flexible use: the CWC-mobile from Fronius

The mobile cobot system offers an intelligent combination of mobility, advanced welding technology, and outstanding value. It makes it easier for smaller workshops, in particular, to introduce automated welding technology. Due to retractable transport rollers, the system is also suitable for welding larger components.

“Those who need to weld larger items such as excavator buckets can easily push the CWC-mobile to the ready-to-weld component,” says Neuhofer, highlighting the system’s versatility.

In addition to its flexibility when welding, the CE-certified cobot system offers no-compromise safety: the power and torque limiter for the articulated arm, mobile welding fume extraction, movable glare shield, and standard-compliant personal protective equipment (PPE)—consisting of puncture-proof gloves, welding helmet, and protective clothing—protect against illness and injuries. This means the CWC-mobile fully meets the requirements of the European Machinery Directive, the precondition for CE certification.

Single and dual systems to suit component dimensions and requirements 

With the CWC-S and the CWC-D, Fronius offers two fully enclosed cobot welding cells for one- and two-station operation.

The CWC-D two-station solution is ideal for welding components up to 3 meters. If you remove the central partition wall that is screwed to the welding table, this creates an extended work surface of 3,000 x 1,000 x 600 mm for one-station operation.

“With two-station operation, the system enables welding to be carried out in parallel to set up and is ideal for small-series production of components with a maximum side length of 1.5 meters. While welding is being carried out on one side, the other side can be equipped to increase productivity. Both stations can weld components weighing up to 2 tons,” explains Neuhofer.

The smaller, compact CWC-S has been specially developed for components that are no wider than 1.5 meters. Turn and turn/tilt positioners are available for the CWC-S single system and the CWC-D dual system for circumferential welding of cylindrical components. The turn positioner is optionally available with a tailstock on the longitudinal axis. The Coordinated Motion software option, available for all positioners, enables the welding torch and positioner to move in sync. The Robacta Reamer V torch cleaning station is available in the range as an accessory.

Bringing together cobots and welding robots

The fully enclosed Fronius cobot welding systems CWC-S and CWC-D enable seamless changeover from cobot to robot mode. In this mode, the power/torque monitoring and the speed limiter of 250 mm/s are deactivated, allowing speeds of up to 2 m/s. Suppose programming is performed with the iPendant robot controller, in addition to high articulated arm speeds. In that case, more complex movement sequences can also be carried out and devices can be controlled in robot mode. This allows the full potential of the systems to be unleashed, giving a significant boost to productivity.

Cobots are an ideal way to get started in the world of automation. They enable the robot’s workings to be understood through manual teaching and the kinematics to be learned without a high risk of injury. Welding specialists benefit from a better understanding of the kinematic processes, which is an advantage, especially when starting to work with robotic welding later on.

Increase productivity with offline programming.

With the Fronius Pathfinder offline programming software, welding processes can be programmed independently of the cobot welding system, without interrupting ongoing production. Unlike manual teaching, the software enables welds to be copied and mirrored, scanning processes to be created, and complex movement sequences to be simulated. This minimises downtime and increases productivity by up to 80%, especially for complex component geometries. The program is transferred to the welding cell as soon as it is created and manually adjusted if necessary. Another advantage of Fronius is that the software and welding system come from a single source and work perfectly together.

High level of safety with Fronius cobots

Fronius worked with an external safety inspector to conduct intensive safety tests, delivering impressive results. These tests included unsuccessful attempts to pierce a glove with wire. The impact force of the gas nozzle and the edges of the torch holder were also measured and lie safely within the defined limits. Of particular note is that the water-cooled welding torches are lukewarm within seconds, effectively minimising the risk of burns. All these results confirmed that Fronius products meet the highest safety standards and ensure maximum safety.

Mobil Delvac Modern™ 15W-40 enhances mining efficiency, reduces fuel consumption, extends equipment life, and provides operational cost savings.

India, the world’s third-largest petroleum consumer, is dominant in producing iron ore and coal. Data suggests that the mining industry has the potential to help advance the country towards becoming a USD30 trillion economy by 2047. According to the Ministry of Statistics and Programme Implementation (MOSPI), India’s mining GDP increased from ₹. 76,877 crores (US$ 9.25 billion) in the third quarter of FY23to ₹. 82,680 crores (US$ 9.95 billion)in the third quarter of FY24. Major minerals like limestone, steel, coal and gold have only shown an upward trend.

Additionally, several initiatives like granting exploration licenses to attract private players and signing MOUs with various countries like the Republic of Cote d’Ivoire and Argentina in the recent past highlight India’s ambition to become self-reliant and bolster its mining industry.

Mobil™ delivers superior machinery health for mining operations

Equipment breakdowns can lead to costly delays and reduced productivity for mining operators. Mobil Delvac Modern™ 15W-40 Advanced Fleet lubricant is designed to keep machinery operating at peak efficiency, reducing the risk of wear and unexpected downtime. Offering highperformance lubrication extends engine life and minimises operating costs, which are critical to meeting industry demands and maximising output in challenging mining environments.

Key features of Mobil Delvac Modern™ 15W40 for mining include:

Soot-viscosity control: This property minimises engine deposits, maintaining efficiency and extending lubricant and engine life.

Reduced oil consumption: Optimising oil use lowers overall costs, a major consideration for continuous operation fleets.

Corrosion protection and extended drain intervals: Superior TBN retention reduces maintenance needs, enhancing long-term durability.

Thermal stability and wear resistance: Ensures superior performance even under extreme temperatures and heavy loads.

Mobil™’s comprehensive solutions for mining efficiency

The mining industry faces unique challenges, from extreme operational demands to stringent cost controls and environmental regulations. Mobil™ goes beyond offering premium lubricants; it delivers tailored solutions that address these diverse and complex issues, making it a prominent lubricant player in the mining sector.

Mobil Delvac Modern™ 15W-40 is specifically engineered to enhance operational efficiency, reduce fuel consumption, and optimise equipment longevity. This lubricant is backed by rigorous testing, demonstrating measurable fuel economy gains for mining fleets. By combining innovation and proven expertise, Mobil™ helps mining companies minimise costs, improve operational reliability, and achieve their business objectives in a rapidly evolving landscape.

Mobil™ Delvac: Proven efficiency gains

A recent trial with a commercial diesel vehicle operating in India showcased the measurable impact of Mobil Delvac Modern™ 15W-40 over another higher-viscosity commercial vehicle engine oil. The testing vehicle—a 5-litre, 4-cylinder BS6 Diesel Engine in an 18.5-ton rigid truck—underwent performance evaluation on a chassis dynamometer setup and fuel consumption measurement for Mobil™ engine oil and competition oil. Mobil Delvac Modern™ 15W-40 achieved a fuel economy benefit of 0.8% in city driving conditions & 1.2% in highway driving conditions over the competition’s engine oil.*

This demonstrates Mobil™’s ability to deliver consistent savings for mining operators by enhancing overall efficiency and reducing fuel costs.

Mobil™: Empowering the future of mining

Mobil™ is a trusted ally in the mining industry. It offers more than just lubricants—it provides comprehensive solutions that drive operational efficiency, cost savings, and equipment longevity. By leveraging innovative technology and extensive expertise, Mobil Delvac Modern™ 15W40 enhances the health and productivity of mining machinery, helping operators minimise downtime, optimise fuel use, and extend machinery life.

(Exxon Mobil Corporation has numerous affiliates, many with names that include ExxonMobil, Exxon, Esso and Mobil. For convenience and simplicity, those terms and references to “corporation”, “company”, “ExxonMobil”, “EM”, and other similar terms are used for convenience and may refer to one or
more specific affiliates or affiliate groups.)

*The fuel economy trials were done on a chassis dynamometer as per the “overall bus driving cycle”, which replicates a realistic Indian driving condition.

For more information, visit www.mobil.in/ business

The future is intelligent, connected, and efficient

The rising demand for efficiency, cost-effectiveness, and sustainability has accelerated the adoption of smart automation. This transformative approach integrates advanced technology to enhance productivity, streamline operations, and minimise errors. HMS Networks, a global leader in industrial communication and IIoT (Industrial Internet of Things) solutions, is at the forefront of this revolution with its suite of cutting-edge brands: Anybus, Ewon, Intesis, Ixxat, and Red Lion.

Smart automation integrates advanced technologies – IoT, AI, and data analytics with traditional industrial processes to increase efficiency, scalability, and decision-making. It goes beyond mechanisation by enabling machines and systems to communicate, learn, and adapt to dynamic industrial environments. This transformation fosters improved productivity, reduced downtime, and significant cost savings.

HMS Networks: Bridging communication gaps

A critical enabler of smart automation is seamless communication between devices, systems, and networks. HMS Networks specialises in providing connectivity solutions that overcome the challenge of integrating diverse industrial protocols. Here’s how its brands play a pivotal role in advancing smart automation:

Anybus: Universal connectivity

Anybus offers a comprehensive range of gateways and embedded solutions that connect industrial devices and systems regardless of protocol or vendor. Integrating legacy systems with modern automation technologies or enabling communication between devices in IIoT (Industrial Internet of Things) environments, Anybus ensures reliable and secure data exchange.

For example, with the Anybus Diagnostics solutions, industries can monitor and troubleshoot communication networks like Profibus and Profinet, ensuring uptime and efficiency, which can help sectors like petrochemicals and pharmaceuticals.

Ewon: Remote monitoring and control

The Ewon brand specialises in secure remote access and monitoring solutions for industrial machines. Ewon enables real-time data collection, analysis, and remote troubleshooting through its flexible and cosy product lines. This is invaluable for industries striving to reduce travel costs, optimise maintenance schedules, and enhance operational uptime.

Intesis: Building automation excellence

Intesis caters to integrating smart buildings and HVAC (Heating, Ventilation, and Air Conditioning). Its gateways allow seamless communication between building automation protocols like KNX, Modbus, and BACnet. Intesis helps reduce energy consumption and enhances occupant comfort in smart buildings with centralised monitoring and control.

Ixxat: Reliable safety and networking

Safety and functional reliability are paramount in industrial environments, and Ixxat delivers on both fronts. Its solutions for functional safety, automotive communication, and embedded networking ensure smooth and secure operations. Ixxat products are valuable in industries requiring high-speed, real-time communication, such as robotics and automotive manufacturing.

Red Lion: Industrial data visibility

The latest addition to the HMS family is Red Lion, which specialises in industrial automation and networking solutions. Its portfolio includes HMIs (Human Machine Interfaces), data acquisition, and visualisation tools that provide actionable insights into industrial operations. With Red Lion, businesses can unlock the power of their data to drive efficiency and informed decision-making.

Driving the Future of Automation

HMS Networks is committed to reshaping industries worldwide. By combining cutting-edge technologies with robust communication expertise, HMS enables businesses to achieve seamless integration, smarter operations, and greater sustainability.

Whether it’s reducing factory downtime, enabling predictive maintenance, or connecting industrial devices across global networks, HMS Networks and its brands meet the needs of today’s industries while paving the way for a smarter, more connected future.

India’s journey toward economic growth and industrial modernisation faces a critical roadblock: a staggering $20 billion credit gap in equipment financing. This funding shortfall hampers businesses, particularly MSMEs, in acquiring the machinery and tools necessary to thrive in a highly competitive global economy. Addressing this gap will drive productivity, foster innovation, and accelerate India’s economic ascent.

Understanding the credit gap The scale of India’s equipment financing shortfall is massive. With over 63 million MSMEs contributing nearly 30% to the GDP, their lack of access to essential equipment financing limits their ability to scale operations and improve efficiency. Without the requisite machinery, the manufacturing, construction, and agriculture sectors struggle to reach their potential.

Several systemic challenges contribute to this significant credit gap. Lenders do not view equipment financing as productive asset financing, a critical gap in the lending ecosystem. Additionally, many small and medium enterprises need more collateral, deterring lenders from extending credit. Financial institutions often consider equipment financing as high-risk due to the uncertainty of asset utilisation and potential depreciation. Furthermore, many micro-equipment assets remain unfunded, primarily due to challenges in understanding their identity or the fragmented nature of their distribution systems. Traditional financing methods also involve lengthy and tiring procedures, discouraging MSMEs from seeking loans.

A bridge to increasing financing solutions

Addressing this issue requires a multipronged approach. The government must expand initiatives like the Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE) to include equipment financing and mitigate lenders’ risks. In other words, through policy support and subsidies, the government is the first line of defence in the war to overcome credit starvation.

Fintech firms and NBFCs that serve the MSME segment are well-positioned to play a transformative role. By leveraging cashflow-based underwriting models, they are actively bridging this gap, particularly in underserved tier-2 and tier-3 towns, where financing micro-equipment assets can be a powerful catalyst for economic growth. Through tailored financing solutions such as pay-per-use models, revenue-based repayment schemes, and the integration of advanced technology for loan processing, NBFCs can enhance accessibility and meet the diverse needs of MSMEs.

Additionally, building partnerships with OEMs and utilising sector-specific data allows companies to design innovative, customised financing models. This ensures that credit reaches the last mile, empowering MSMEs to scale operations efficiently.

The benefits of a strong equipment financing ecosystem

Closing the $20 billion credit gap is a dream that can only be achieved by taking a mixture of small and big leaps, unleashing a ripple effect of benefits across India’s economy. Access to modern equipment will increase productivity and efficiency and drive the profitability of businesses. Expanding business operations also increases employment opportunities, especially in labour-intensive industries. Moreover, a robust equipment financing ecosystem would empower MSMEs, the backbone of India’s economy, for sustainable development and global competitiveness.

Bridging India’s equipment financing gap is an economic necessity and strategically imperative. By adopting innovative solutions, simplifying access, and fostering public-private collaboration, India can create a financing ecosystem that fuels entrepreneurship, drives industrial growth, and secures its place as a global economic powerhouse. The time to act is now, as every step toward closing this gap is a step toward realising India’s vast potential.

BKT will be present at Stall O.G10 in Bauma ConExpo India 2024, which is to be held at the India Expo Centre, Greater Noida, from December 11 to 14, 2024 with their robust range of tires for construction and industrial applications.

BKT Tires, a global player in the off-highway tire industry, will participate at Bauma ConExpo India 2024, held at the India Expo Centre, Greater Noida, from December 11 to 14, 2024. BKT will showcase its extensive product portfolio under the banner of “Bharat  Ka Tire”—a brand promise that reflects products such as “Built-in Bharat; Built for Bharat and Building  Bharat.”

BKT’s display will feature a curated selection of high-performance tires specifically engineered to meet the diverse demands of India’s industrial, and construction sectors. The lineup includes advanced models focused on durability, load capacity, and enhanced traction, for supporting India’s critical infrastructure projects. From robust industrial tires like the EARTHMAX SR31, built for heavy-duty applications, to the AIROMAX  AM27, ideal for high-speed mobile cranes, each product on display enhances operational efficiency and withstands India’s challenging terrains. Other showcased models, such as the XL GRIP ULTRA, MAGLIFT STD, and LIFTMAX  LM81, further demonstrate BKT’s versatility in catering to specialised industry needs with precision and performance. 

Rajiv Poddar, Joint Managing Director of BKT, commented, “We proudly showcase tire solutions Bauma ConExpo India 2024 built for the Indian market to support the nation’s development. We aim to strengthen our connection with Indian customers and reinforce our commitment to delivering innovative, reliable, high-performance tires that drive productivity across industrial and construction sectors.” 

These tires represent BKT’s commitment to innovation, quality, and sustainability. The BKT team is thrilled to engage with industry professionals, showcase its expertise, and exchange insights on enhancing operational efficiency and sustainability. 

Visitors can experience BKT’s tire solutions at Stall 0.G10 and witness the tire technology crafted to meet the evolving needs of the construction and industrial sectors. 

Successful automation involves empowering humans to use technology rather than replacing them and ensuring a prosperous future. Mainak Ray, Director of Manufacturing Operations (India & APAC), Radio Design, emphasises the importance of maintaining human skills with automation in the manufacturing sector.

Automation is an imperative tool in the manufacturing sector that improves efficiency and growth. From assembly lines to predictive maintenance, automation has reshaped companies’ operations, offering unparalleled efficiencies, precision, and cost savings. However, while automation offers advantages, it also raises the challenge of balancing machine roles with human skills without compromising valuable assets.

Automation improves efficiency gains, reduces costs, ensures quality assurance through AI and ML technologies, and enables quick adaptation to changing demands. Machines can perform repetitive tasks faster and more accurately, reducing errors and production times. They offer 24/7 operation, lowering labour costs and increasing output, leading to a flexible manufacturing process.

Automation offers numerous benefits but poses challenges concerning job losses and the “human cost” of technological advancement. However, manufacturing companies have shown that automation doesn’t necessarily mean job cuts; it can involve upskilling and reskilling the existing workforce.

Balancing human skills with machines

A people-centric approach to automation acknowledges that machines excel in repetitive tasks, but humans bring creativity, problemsolving, and adaptability. Here are a few strategies for companies seeking to balance human skills with automation:

Investing in training programs is a highly effective method for balancing automation with human skills. Providing employees with the opportunity to learn new skills—like programming, equipment maintenance, or data analysis—ensures they remain relevant in an automated environment.

Automation frees employees from mundane tasks, allowing them to focus on higher-level activities. Redefining job roles to incorporate strategic, creative, and supervisory tasks creates a more engaged and innovative workforce.

Implement collaborative robots (cobots) that work alongside human employees. Cobots are designed to handle heavy lifting or repetitive tasks, while humans concentrate on quality control, complex decision-making, and problem-solving.

Involving employees in the decision-making process when implementing automation can ease the transition. Workers who discuss automation are more likely to embrace the changes and identify areas where machines can augment their roles rather than replace them.

Humane approach to automation

Siemens’ Amberg manufacturing plant in Germany is a prime example of a successful integration of automation and human skills as a model for Industry 4.0, improving efficiency without displacing the workforce.

Amberg plant uses high automation for programmable logic controller (PLC) production, with machines handling 75% and human employees handling 25%, yet maintains a strong emphasis on employee development and involvement.

The Amberg facility has experienced a 1400% productivity increase due to the integration of automation and human skills, leading to higher employee morale and job satisfaction. The plant also maintains a low turnover rate, demonstrating the successful collaboration between humans and machines, with a 99.99885% accuracy rate in production. This example underscores that automation doesn’t have to be a zero-sum game. Companies can integrate advanced technologies while respecting and empowering their workforce.

Conclusion
While the rise of automation in manufacturing is inevitable, it doesn’t have to come at the expense of human skills. Companies that prioritise a humane approach to automation can achieve the best of both worlds—higher productivity, improved quality, and a motivated workforce. By investing in the right training and adopting a human-machine collaborative mindset, manufacturers can stay competitive in an evolving landscape without sidelining the people who are the heart of their operations.

Successful automation involves empowering humans to use technology rather than replacing them. Companies that balance human ingenuity with machine power will lead the industry, ensuring a prosperous future.

Rajoo Engineers Limited has installed a state-of-the-art Coordinate Measuring Machine (CMM) at its manufacturing facility, marking an investment in precision and quality control. 

Rajoo Engineers Limited, a global leader in plastic extrusion machinery manufacturing, has made a leap in precision and quality control with the installation of a state-of-the-art Coordinate Measuring Machine (CMM). This strategic addition marks a transformative step in the company’s commitment to technological excellence.

Located at Rajoo’s manufacturing facility, the newly installed MACH-V9106 CMM, sourced from renowned global technology leader Mitutoyo Japan, represents a major investment in enhancing the accuracy and consistency of Rajoo Engineers’ manufacturing setup. This advanced machine ensures that every product meets the highest quality standards, further solidifying the company’s reputation for reliability and innovation.

With its detailed measuring capabilities, high-speed drive, and scanning accuracy, the MACH-V9106 can measure various components weighing up to 2500 kg. Additionally, its advanced thermal compensation technology guarantees reliable measurements across a wide temperature range, critical for diverse manufacturing applications.

 Utsav Doshi, Jt. Managing Director of Rajoo Engineers Ltd., said, “Integrating the MACH-V9106 into our operations underscores our commitment to adopting advanced technologies that redefine industry benchmarks. This advancement is a pivotal part of our modernisationn journey, aligning with our mission to deliver superior engineering solutions to our globalclients.” 

Rajoo Engineers Ltd has consistently embraced technological advancements to remain competitive in an evolving industry. This new addition reinforces Rajoo’s dedication to quality and strengthens its ability to meet modern engineering demands. With this development, Rajoo demonstrates how innovation and a steadfast commitment to quality can drive success and growth, ensuring its position as a trusted name in the engineering sector.

Fronius has been ranked among the top 5 percent of sustainable companies by EcoVadis, an international rating agency. The company has won multiple gold medals in a row, demonstrating its commitment to sustainability. 

Fronius has been ranked among the top 5 percent of sustainable companies in its industry, according to EcoVadis, an international rating agency that evaluates environmental, labour, and human rights; ethics; and sustainable procurement. The company has won multiple gold medals in a row, demonstrating its commitment to sustainability in its industry.

“The EcoVadis rating scale is adjusted every year, and the assessment becomes more stringent. Against this background, we are very proud that we were able to maintain last year’s result and win the Gold Award again. At the same time, this makes us even more ambitious. We want to continue to work on ourselves and identify potential for improvement,” said Katrin Helmberger, Head of Corporate Sustainability.