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Unique Blasocut Bio-concept from Blaser Swisslube helps environment and people
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Unique Blasocut Bio-concept from Blaser Swisslube helps environment and people

By December 31, 2024 5:27 pm IST

Blaser Swisslube introduces advanced metalworking fluids like B-Cool Motec 501 and Blasogrind GTM 4, emphasising sustainability and productivity. Punit Gupta, Managing Director of Blaser Swisslube India Pvt. Ltd, shares that smart tools like Liquid Tool Analyzer and Autopilot can innovate and support Industry 4.0 in manufacturing processes.

What new metalworking fluids has Blaser Swisslube introduced to enhance machining processes?

We have recently introduced new solutions to the Indian market. We have two key product groups to highlight: Water Miscible coolants and Neat Oils.

We are introducing several innovative products, including B-Cool Motec 501, Synergy 915, Grindex S35, and Blasocut 201 under the water-miscible coolants category. Blasogrind GTM 4, Blasomill 15, and Blasomill GT22X are new neat oils. These products enhance process stability and reliability, adding to superior machining performance. Wherever customers want to increase productivity and improve quality controls, Blaser can offer a lot and address the evolving demands of the Indian manufacturing sector.

Minimum Quantity Lubrication (MQL) is another area where ongoing work is focused on evolving technology and creating solutions. Many projects have been successfully concluded, demonstrating significant improvements. When using MQL, the entire process must be considered. Developing products specifically suited for MQL is challenging. However, with the right machining processes and implementation, we see great potential in MQL.

How do your R&D and Applications & Engineering teams play a role in boosting customer productivity?

Our R&D is one of the largest in competence in our industry globally, serving as the backbone for our strong customer solutions. Our R&D team has designed innovative products and approaches from chemical and microbiological perspectives.

There are Applications & Engineering experts who constantly work the machining process and establish a correlation with our expertise and technology in formulations.

We aim to view the entire process from our customers’ perspective, ensuring our solutions align with their challenges and goals.

This integrated approach allows us to develop solutions that enhance tool life, surface finish, and productivity.

We invite customers to visit our R&D and Technology Center at Hasle Ruegsau whenever they are in Europe or our Customer Competence Center (CCC) at Gurugram, India.

How are Blaser Swisslube’s products designed to minimise environmental impact?

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Sustainability is at the core of our philosophy, starting with our company’s foundation and mindset. Our mother plant in Hasle is located between two river streams and has potable water, emphasising our commitment to environmental responsibility. We adopt multiple approaches to minimise the environmental impact of our products and processes.

The Blasocut product line, with its unique bio concept, has been part of our product portfolio for over 45 years. The Blasocut products contain no bactericides and are characterised by outstanding human compatibility and environmental friendliness. They are designed for natural colonisation by the water bacteria Pseudomonas oleovorans (“primary bacteria”). This harmless waterborne bacterium is found across the globe in drinking water and acts as a natural stabiliser. It leaves no space for the unwanted bacteria to grow and spread within the coolant. This results in a biological balance without any risk to health or destabilisation of the coolant.

We also focus on EHS (Environmental, Health, and Safety), which significantly reduces smoke and mist emissions from the machining process, ensuring a cleaner and safer workplace. We offer high-performance products that enhance productivity and enable our customers to achieve sustainability goals without compromising efficiency.

What role do your metalworking fluids play in achieving tighter tolerances and higher precision in CNC machining processes?

Blaser Swisslube’s metalworking fluids provide tighter tolerances and higher precision in CNC machining processes. Our fluids are designed to enhance process stability, reduce tool wear, and improve surface finish, all of which help machines achieve high precision. Our fluids minimise thermal distortion, prevent tool chatter, and ensure consistent optimum machining conditions for tight tolerances by providing excellent lubrication, cooling, and chip removal.

Maintaining consistent fluid performance across different materials and machining conditions is a common machining challenge. Our fluids adapt to various materials and processes, ensuring optimal performance in even the most demanding environments. This adaptability helps customers maintain precision and achieve repeatable results for high-quality outputs and greater reliability in CNC machining operations.

What advancements will shape the future of metalworking fluids and their integration with smart manufacturing and Industry 4.0?

The future of metalworking fluids is evolving with the integration of smart manufacturing and Industry 4.0 technologies, and we are at the forefront of this transformation. We continue to invest in our people, competence development, knowledge management and research activities.

To support this, we have tools like Liquid Tool Analyzer and our simulation tool, which help customers bring transparency to their data points related to the machining process and coolants. This unique approach consolidates all the data, enabling customers to simulate various possible improvements and set goals for overall enhancements.

Furthermore, we have a smart coolant management system – Autopilot, an automation solution to monitor and manage coolant. It helps customers to progress in their automation and smart manufacturing journey. The system ensures the correct concentration is mixed and automatically tops up the coolant, ensuring optimal metalworking fluid concentration in your machine. App of Liquidtool helps users access data anytime, anywhere on their phones or computers.

Our dedicated team is eager to engage with customers from the early stages of their machining processes. This ongoing focus on innovation and customer partnership will ensure Blaser Swisslube continues to shape the future of metalworking fluids and contribute to the growth of the manufacturing sector.

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