Technologies redefining designs, flexibility and lead time

By Staff Report September 30, 2024 2:43 pm IST

Die and mould play a vital role in lightweight and custom designs in the automotive industry and other manufacturing sectors, and advanced technology supports them. Devaraya Manjunath Sheregar, President of TAGMA India, shares how TAGMA supports manufacturers through knowledge sharing, skill development, and international collaborations.  

What challenges does the die and mould industry in India face, and how is TAGMA supporting manufacturers in overcoming these challenges?

The Indian die and mould industry relies on imports, particularly in the automotive sector, despite its major role in manufacturing. With a market size of ~INR 23,600 Cr and global demand for tooling expected to grow, India needs to enhance its domestic tooling capabilities. TAGMA is actively addressing these challenges by collaboration and knowledge exchange with international counterparts. TAGMA helps Indian toolmakers gain exposure to international markets, potential customers, and cutting-edge technologies by organising delegations to European countries and participating in global events. This approach is to grow the competitiveness of Indian tool makers and promote the localisation of tooling. It leads to economic benefits, including job creation and improved supply chains.

How do you see technology influencing the future of die and mould manufacturing in India with the rise of digitalisation and Industry 4.0?

Digitalisation and Industry 4.0 provide efficiency, precision, and innovation to die and mould manufacturers. Artificial Intelligence (AI), the Internet of Things (IoT), and smart sensors allow real-time monitoring, predictive maintenance, quality control, downtime reduction and better production efficiency. Additive manufacturing and 3D printing are expanding design possibilities and reducing prototyping lead times, allowing for faster customisation and cost-effectiveness.

Data-driven insights help with decision-making and improve product accuracy and process optimisation. With these technologies, Indian manufacturers will be better equipped to meet global demands, enhance export capabilities, and stay competitive. Industry 4.0 streamlines operations and creates opportunities for skilled talent in the die and mould sector.

How are manufacturers adapting to the latest trends in material usage and sustainability practices in the Indian die and mould sector?

Manufacturers are adopting lightweight materials like aluminium alloys and advanced steels to improve durability and reduce their environmental footprint. These materials offer better strength-to-weight ratios for more efficient production.

The companies embrace digital design and simulation technologies to manage material usage and reduce scrap. Manufacturers invest in energy-efficient machinery and implement recycling programs for coolant fluids, scrap metal, and worn-out tooling. Green certifications further support sustainable practices, which many companies strive to achieve to meet global standards.

Automation and Industry 4.0 technologies are another trend helping manufacturers enhance operational efficiency and reduce waste, which in the long run contributes to sustainability and cost savings.

How is the die and mould sector adapting to the evolving demands of the automotive industry, particularly with the shift towards electric vehicles and lightweight materials?

The rise of electric vehicles (EVs) and the need for lightweight materials are evident. To meet the requirements of EV manufacturing, the die and mould sector is developing precision tooling that supports the production of complex parts, such as battery casings, motor housings, and lightweight body panels. Advanced materials like aluminium and composites help mould designs handle these materials efficiently.

The shift towards automation, along with digital technologies like simulation and 3D printing, has made design flexibility and reduction in lead times a requisite. This helps manufacturers meet the increased demand for customisation in-vehicle components. Die and mould are vital for the automotive industry’s transition towards electric, lighter, and more efficient vehicles, and advanced tooling techniques are assisting it.

How is TAGMA promoting knowledge sharing and skill development within the die and mould industry?

TAGMA has a range of initiatives for the die and mould industry. We are a unified voice for the tooling sector and intend to advocate for favourable policies and regulations and create a sustainable environment. A core contribution of TAGMA is its commitment to skill development and knowledge sharing. We organise training programs, workshops, and seminars that equip industry professionals with the latest tools and techniques.  TAGMA is fostering international collaborations with overseas associations to organise joint events and initiatives for knowledge exchange knowledge, technological insights, and best practices, connecting Indian toolmakers with global markets.

TAGMA also encourages a culture of continuous innovation, which helps tool room industries deliver continuous efficiency. TAGMA does Tool Talk webinars, where industry leaders share insights and expertise, and has the monthly TAGMA Times magazine, which offers the latest updates on trends and developments. These sources provide additional platforms for learning and growth. TAGMA has a wide network of chapters across key cities in India with a diverse range of stakeholders. This provides valuable opportunities for networking and collaboration.