ENERGY EFFICIENT IDEAS FOR MANUFACTURING

By admin June 20, 2022 5:36 pm

Automation and energy efficiency are the perceived factors for preventive maintenance and corrective actions, for which data analyses of each component and process needs to be considered, opine industry experts.

Energy efficiency is an increasing concernaround the world. Much of energyconsumption implies an increasing carbonfootprint endangering the environment.Energy-efficient manufacturing means linkingenergy and production data. This will helpanalyze and optimize energy consumptionand the energy productivity of machines,plants, and processes. Operating procedureslike scheduling shut-downs and start-ups,scheduled production floor, and regularmaintenance can lower industrial energy costs.Management of energy flows within a factoryrelies on measurement quantities to formulatetargets. IoT-based real-time monitoringsystems is an effective measure to analyze datafor energy usage. It provides the optimizationof energy supply needs and consumption.This will result in CO2 emission reduction andfactory operation costs. Adding new robotsdoing inspections can enable direct energysavings for factory manufacturing activities.India is rapidly growing up for IoT solutions,and new answers may impact manufacturingproductions to increase with AI and IIoT.The primary technology advancement is inoptimizing production. Robotics is a keyperformance area where the productioncapacity of any industry will be increasedmultiple times. Hence, robotics has goodexposure in the field of digitalization andimplementation. This will give a boost to themanufacturing industry. Elucidating further,Mr. Chaitanya Patel , Head of InformationSolution at Servilink Systems Limited says, “Bigdata analytics and the artificial intelligence willallow implementation of the machine learningsolutions to optimize the performance of thebrand assets as well as the human performance.This will give the industry more insight intohow the plant performance is going on.” Andconsequently, management can take correctiveaction to improve productivity. For the workingvoltage of the surveillance system, evaluatingor designing the system architecture in termsof the client’s requirements is a must.Next-gen manufacturing with industry 4.0The digitalization era has unfolded, andnext-gen manufacturing with industry 4.0 tooptimize production has taken the front seat.The present trend is toward digitization of thedata. There is a need to integrate data retrievalsystem into the process. Once data is availableMachine wise analysis can be evaluated. Usingsuch analytics, preventive maintenance can beeffected.The analytics and IoT can indicate when to takepreventive action, thus helping to reduce the machine downtime. It helps to inform the concernedtask force to do machine maintenance.

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