Mahindra introduces EV and battery hub at Chakan

By Staff Report January 8, 2025 6:06 pm IST

Mahindra has opened a state-of-the-art manufacturing and battery assembly facility at its Chakan plant, a fully integrated ecosystem for producing electric Origin SUVs.

Mahindra unveiled its new dedicated state-of-the-art manufacturing and battery assembly facility at the Chakan plant, a fully integrated ecosystem dedicated to producing electric Origin SUVs.

Strategically located within the company’s 2.83 km² Chakan manufacturing hub—one of India’s largest green-field projects, a water-positive facility, and 100% reliant on renewable energy—the new plant for EV operations underscores Mahindra’s commitment to innovation and sustainable manufacturing. As announced earlier, Mahindra has allocated ₹ 4,500 crores out of the total ₹ 16,000 crores planned in the F22–F27 investment cycle, which includes powertrain development, two product top hats including software & tech, and manufacturing capacity.

Mahindra’s EV manufacturing hub is a highly automated, integrated ecosystem with over 1000 robots and multiple automated transfer systems. Alongside a strong focus on skill development and quality, the EV facility targets a 25% gender diversity ratio, reinforcing the plant’s inclusive and future-ready work culture. Driven by this foundation, Mahindra is now charged up to roll out next-generation electric Origin SUVs.

The next generation EV plant

A footprint of around 88,000 m² for the EV domain.

Utilises a fully automated press shop, an AI-driven body shop, and one of India’s most sophisticated robotic paint shops to optimise quality and efficiency.

Deploys over 500 robots and fully automated transfer systems in the body shop, all monitored via an IoT-based “Nerve Centre” for real-time process insights and end-to-end traceability.

Adopts Industry 4.0 tech, AMRs (Autonomous Mobile Robots), and AGVs for seamless material movement, underscoring Mahindra’s commitment to safety, speed, and reliability in sustainable manufacturing.

Cutting-edge battery assembly

Operates as one of the world’s most compact battery manufacturing lines, employing patented processes and lean module assembly.

This fully automated plant integrates world-class manufacturing processes developed and implemented indigenously to produce/store/transfer high-performance, long-lasting batteries using industry 4.0 tech.

Employs a patented pallet design for optimal insulation and geometric accuracy, plus hidden cell terminal welding for enhanced connectivity and robust performance.

Performs multi-layered end-of-line testing simulating real-world conditions, backed by IP67 ingress protection, real-time temperature monitoring, and automated anomaly isolation.

Implements a no-fault-forward strategy coupled with proprietary switching technology that underscores superior product quality and reliability.

Reinforces Mahindra’s pledge to deliver durability, safety, and peace of mind through best-in-class battery solutions tailored for electric mobility.

Mahindra has inaugurated a state-of-the-art manufacturing and battery assembly facility in Chakan, marking a significant step towards shaping the future of mobility. By combining localised battery assembly, high-end automation, and a dedication to innovation, Mahindra is reinforcing its commitment to “Make in India for the World” and contributing to India’s efforts to meet its COP26 targets for 2030.