Automating systems for high-quality automotive components at lower costs

By Staff Report December 30, 2024 6:24 pm IST

Fasteners and automotive components are evolving along with the changes in the automotive and aerospace industries. They are catching up with the automation trend. Kanal Enterprises, MD of Ajay Tanwani shares how they apply it with a real-time example.

How do you ensure high performance and reliability in your components?

We have adopted automation for the rapid production of components such as washers, clips, screws, and bolts and achieved high output rates per minute. We redesigned parts and processes for high-temperature and high-torque applications for superior performance.

Our expertise in clipping, clamping, PVC coating, special fasteners, and spring steel materials has been instrumental in addressing the toughest anti-vibration and high-torque requirements across various industries. Focusing on high-performance materials, we ensure exceptional durability and reliability in every solution.

By adhering to global standards and emphasising sustainability, we drive operational efficiency while maintaining strict compliance. Our tailored solutions cater to unique industrial needs, making us a trusted partner for a comprehensive, one-stop solution for all material and engineering requirements.

What quality assurance practices or certifications does Kanal Enterprises follow to meet industry benchmarks?

We maintain exceptional quality standards through stringent practices and industry-leading certifications, including ISO 9001 for quality management, ISO 14001 for environmental sustainability, and IATF 16949 for automotive quality excellence. We place the highest importance on material integrity throughout part development, as raw materials are critical to manufacturing. We perform precise testing to ensure the integrity of materials, from raw material to final product in our state-of-the-art in-house laboratory.

Rigorous supplier evaluations, robust quality control at every production stage, and cutting-edge technology ensure flawless execution. Regular employee training, compliance audits, and customer feedback drive a culture of continuous improvement. Additionally, certifications such as IATF and RoHS compliance strengthen industry-specific benchmarks, fostering trust, ensuring regulatory compliance, and delivering superior products.

How is Kanal Enterprises adapting to the evolving demands of industries like automotive and aerospace?

Kanal Enterprises stays ahead in the fasteners and precision components market by leveraging advanced technologies like CNC machining, robotics, and automation to meet the automotive industry’s evolving needs. Automation enhances efficiency, precision, and scalability, enabling us to deliver high-quality components faster and with reduced operational costs.

Certified with IATF 16949, we adhere to global quality standards, ensuring reliable and durable products. A dedicated R&D division focuses on solutions for electric vehicles, autonomous systems, and lightweight designs. An in-house lab with world-class facilities ensures rigorous testing and validation from raw materials to finished goods.

By integrating innovation, automation, and collaboration with industry leaders, Kanal Enterprises effectively supports the automotive sector’s dynamic demands, driving quality and operational excellence.

Could you share an example of a customised engineered solution you developed and its impact on the client’s operations?

An industry OEM manufacturer faced fastener loosening in high-torque assemblies, causing downtime and increased maintenance. We engineered custom conical washers using high-strength materials and optimised geometry for load distribution and torque resistance. Advanced in-house testing replicated customer assembly conditions, ensuring performance reliability. We used specialised coatings for improving friction and slippage prevention, and iterative prototyping incorporated client feedback. The solution reduced fastener failures by 95% and enhanced uptime. Our customers depend on us for 100% material supply, and we’ve consistently delivered reliable quality for years, reinforcing trust and ensuring long-term operational success.

What R & D is required to develop fasteners and precision components for domestic and international markets?

To excel in the competitive fasteners and precision components market, R&D must focus on material innovation, precision engineering, and advanced manufacturing. Our key focus areas include high-performance and eco-friendly materials, custom and special fasteners, and coatings for durability and corrosion resistance. Emphasis on sustainability, compliance with global standards, and recyclability is vital. We use advanced technologies like robotics and IoT-enabled smarter production. Innovations such as self-locking mechanisms, quick-assembly designs, and intelligent fasteners cater to diverse industries. Robust testing, lean manufacturing, and cost optimisation ensure quality and affordability. Customising for domestic and international needs is essential to meet industry-specific requirements globally.

What advanced materials do you use to improve automotive components’ performance and durability?

We specialise in high-volume, cost-effective manufacturing of washers, clips, bolts, screws, and other components through low-cost automation and scalable production processes.  With dedicated tooling, modular systems for flexibility, and in-line quality assurance, we deliver zero-defect products that meet industry standards. This enables us to handle millions of units annually, offering reliable, cost-efficient solutions tailored to diverse requirements.