Surface Mount Technology delivers a tenfold speed surge in production

By Staff Report July 31, 2024 5:50 pm IST

Automation is revitalizing the use of human resources, making the system more responsive to production needs. Shreedhar Kamat, Chairman and Co-Founder of EAPL Group, explores how automated Surface Mount Technology increases efficiency in manufacturing.

How has Surface Mount Technology impacted manufacturing efficiency?

In the past, most manufacturing processes relied heavily on manual operations. Over the years, we gradually adopted advanced machine-based systems. We have significantly increased efficiency by incorporating high-speed automation, particularly with Surface Mount Technology (SMT) manufacturing. This shift has resulted in a tenfold increase in output speed, along with higher levels of accuracy and efficiency. Automation has also revived the use of human resources, making the system more responsive in addressing production needs. 

What are the challenges while implementing AI and IoT in production processes? 

We have developed several IoT-enabled products, including an energy meter and production counter facility. We installed it in our production line to monitor power consumption and production counts. This system has been working satisfactorily for the past few months and has proven to be a valuable tool for monitoring power parameters. 

Despite the growing popularity of AI, we have yet to find suitable tools that can be effectively utilised in our environment. Implementing AI and IoT includes the challenge of integrating these technologies into existing systems, ensuring data security, and managing the costs associated with deployment and maintenance. 

What are the applications of EAPL products, and which industries utilise them?

EAPL products are designed for universal application across various industries. Our offerings include electronic timers, programmable annunciators, energy meters, time switches, counters, protection relays, and temperature controllers. These products are used in electrical control panels, cement plants, pharmaceutical industries, power plants, and process plants. We provide features and configurable products based on industrial needs, addressing challenges like efficiency, accuracy, and customisation. 

How does EAPL ensure high performance and security in automation products? 

EAPL’s commitment to quality is fundamental to our principles. All our products undergo rigorous quality checks and inspections at every stage of manufacturing, from incoming to final inspection testing, in line with ISO 9001:2015 guidelines. Each product is thoroughly validated according to IEC guidelines before market release. We also adhere to safety standards such as UL and CE, ensuring adequate protection and reliability. 

What future automation trends is EAPL focusing on to enhance manufacturing efficiency and performance?

We have seen greater acceptance of our products and services across various industries. We plan to expand our range to include new power supplies, simplified versions of annunciators with easily adoptable and flexible systems, and a variety of time switches and protection relays. We are also focusing on incorporating IoT-enabled features to meet future demands. With over 500 varieties of instruments for different applications, EAPL aims to be a smart solution provider in the automation industry.