EAPL leverages IoT for process optimisation in plastic textile, steel and cement industries

By Staff Report March 1, 2025 12:05 pm IST

EAPL, a pioneer in industrial automation since 1985, uses IoT and advanced technologies to improve real-time monitoring and process optimisation across industries. With a strong focus on quality, safety, and compliance, Shreedhar Kamat, Chairman & Co-Founder of EAPL Group, shares how they ensure reliability in high-demand manufacturing environments.

How has EAPL contributed to the Indian industrial landscape since its foundation?

In 1985, EAPL revolutionised the Indian industrial landscape with its pioneering Electronic Timers. These innovations helped standardise processes, reduce inventory costs, and deliver high-quality products at competitive prices. Over the years, we have expanded our portfolio to include Sequence Relays, Programmable Annunciators, Multifunction Meters, Monitoring Devices, Power Supplies, Digital Time Switches, Counters, Temperature Controllers, and IoT Software & Solutions. These solutions simplify operations while ensuring precision and efficiency across industries. 

What advanced technologies are integrated into EAPL’s automation products to improve real-time monitoring and process optimisation?

EAPL has embraced IoT technology in several products, including energy meters with production counters.  These advancements enable real-time monitoring and process optimisation, particularly in the plastic industry, but also benefit sectors such as textiles, steel, and cement. 

Additionally, our IoT-enabled time switches facilitate remote monitoring of lighting control applications, enhancing energy efficiency and cost-effectiveness. We are actively working on expanding IoT capabilities across its digital product range.

How do you ensure the reliability and durability of automation solutions in high-demand manufacturing environments?

We are synonymous with quality and reliability. Our instruments have consistently demonstrated durability across diverse industrial environments. 

As an ISO 9001:2015 certified company, EAPL holds 45001 Occupational Health & Safety (OH&S) and 14001 Environmental Management System (EMS) certifications, reinforcing our commitment to excellence. With a product rejection rate of fewer than 100 parts per million (ppm), we align with global quality standards, instilling confidence in our customers.

What safety features are incorporated into your automation systems for secure operation and compliance with industrial safety standards?

Safety is a top priority at EAPL. Our products utilise UL-approved, fire-retardant plastic enclosures, ensuring robustness for industrial applications. 

Every product manufactured with cutting-edge microcontrollers and surface-mount technology (SMT) undergoes rigorous quality checks. Compliance with IEC guidelines 61010, 62052, 62053, and 61000-4 ensures adherence to international standards for electromagnetic interference (EMI) and electromagnetic compatibility (EMC).

How does your automation technology contribute to reducing downtime in manufacturing facilities?

EAPL products are designed for ease of installation and outstanding performance. Their reliability significantly reduces downtime and maintenance costs, making them a preferred choice among industry professionals. 

What role does EAPL play in the future of smart manufacturing, and how is the company evolving to meet the demands of Industry 4.0? 

Our philosophy has evolved from “We engineer time” to “Engineering smart solutions.” With over 500 products and over 3 million installations across industries, EAPL has established itself as a trusted name in Indian and global markets. 

Our solutions are widely adopted by control panel builders and process industries such as textiles, pharmaceuticals, cement, and steel. They enhance operational efficiency through cost-effective, intelligent automation. With continued IoT integration, EAPL remains at the forefront of innovation, ready to meet the evolving needs of Industry 4.0.

We are committed to positioning ourselves as a leading provider of smart automation solutions for the future.