Adaptable robotic systems for improved manufacturing efficiency

By Staff Report August 1, 2024 11:46 am IST

Anil Kumar, Managing Director, emphasises that Inovance Technology is committed to driving innovation in motion control solutions. Its cutting-edge technology empowers OEMs to build intelligent and efficient machinery. By providing reliable, high-performance drives, motors, and controllers, we support the success of our partners in shaping the future of manufacturing.

How does automation contribute to increasing manufacturing efficiency?

Automation is essential for manufacturers aiming to thrive in the global market. Real-time data analytics, enabled by automation, offers invaluable insights for process optimisation. Inovance Technology provides automation solutions and industry-tailored products for repetitive tasks. At the same time, it liberates the human potential for higher-order problem-solving. Moreover, automation with our AC drives, servos, controllers, and PLC deliver precision, reducing errors and waste. Ultimately, automation is not just about cost reduction; it is about elevating product quality, accelerating production cycles, and creating a safer work environment. It is the strategic imperative for manufacturers in the market.

Please explain the benefits of using automation and robots in production lines.

Automation and robotics technologies offer a myriad of benefits. A pioneer in high-speed, high-precision, space handling, trajectory, assembly, and other core robotic applications, Inovance views these technologies as strategic assets rather than mere tools. On deploying our advanced robotic systems, manufacturers can enhance efficiency, eliminate human error, and unlock new productivity levels. SCARA and Six-axis robots can operate in hazardous environments, safeguarding human workers. By liberating human labour from mundane tasks, businesses can redirect personnel towards strategic roles for innovation and problem-solving. Ultimately, automation and robotics result in lower operational costs, increased flexibility, and a competitive edge in the global market.

What advantages can robots offer SMEs in industrial processes?

Inovance believes that robotics is no longer a luxury reserved for large enterprises. It is a powerful tool that can change small and medium enterprises (SMEs) operations. Robots offer SMEs an opportunity to improve productivity, quality, and competitiveness. By automating repetitive and labour-intensive tasks, SMEs can improve efficiency and reduce operational costs. This allows them to focus on core competencies, product innovation, and customer satisfaction. Additionally, robots provide consistent product quality, reducing defects and rework.

Moreover, robotics can help SMEs address labour shortages and create a safer working environment for their employees. With the right robotic solutions, SMEs can tap into new markets, increase production capacity, and accelerate growth. Today, embracing robotics is a strategic imperative for SMEs aiming to thrive and scale up.

How can implementing robots improve SMEs’ competitiveness in industrial manufacturing?

Firstly, robots can improve production efficiency and consistency. SMEs often struggle with maintaining high production rates due to limited resources and labour constraints. Robots can operate 24/7 without fatigue, providing consistent output and quality. It helps to meet increasing demand and reduce production costs, leading to competitive pricing.

Secondly, the use of robots can enhance precision and reduce errors. In industries where precision is critical, such as electronics and automotive manufacturing, robots can perform tasks accurately, minimising defects and waste. This improves product quality, reliability, and competitiveness of the SME.

Moreover, robots can enhance the flexibility of manufacturing processes. Inovance Technology offers SMEs an easily programmable and adaptable robotic system for diverse tasks. Our specialised robotic control system, servo system, vision system, high-precision lead screw, SCARA robot, Six-axis robot, and complete machine solutions empower SMEs to respond to market fluctuations and customer preferences. This flexibility enables producing a larger product range without downtime or reconfiguration expenses.

What challenges might companies face when implementing AI and IoT in their production processes?

Inovance Technology acknowledges the potential of AI and IoT for SMEs and recognises the substantial barriers to entry. A major challenge lies in the upfront investment in hardware, software, and specialised personnel. Often operating with limited financial resources, SMEs find it scary to allocate the necessary capital for these transformative technologies.

Data management is another critical challenge. IoT devices generate vast amounts of data that must be collected, stored, and analysed. SMEs may lack the infrastructure and expertise to handle this data. Furthermore, given the sensitive nature of manufacturing operations, data security and privacy are top priorities.

AI and IoT assimilation into existing production processes can be complex. Legacy systems and equipment may not be compatible with new technologies, necessitating system overhauls. Further, building strong AI models requires substantial data, which might be limited for SMEs, impacting the accuracy of AI-driven decisions.

Inovance Technology is a leading player in connecting the power of IoT for industrial transformation. By integrating IoT into its automation solutions, Inovance empowers businesses to achieve efficiency, productivity, and data-driven decision-making.

How do robots improve safety for workers in manufacturing settings?

Inovance Technology recognises that robots are more than just production tools. They are essential for creating safer and healthier work environments. By automating hazardous tasks such as welding, painting, and material handling, robots shield workers from harmful fumes, extreme temperatures, and heavy lifting, reducing the risk of injuries.

Robots are effective at repetitive tasks, alleviating physical strain and preventing musculoskeletal disorders common in manufacturing. This enhances employee well-being and productivity. Inovance’s SCARA series, featuring advanced motion control technology, ensures precise and collaborative robot operation. It minimises accident risks and creates a collaborative human-robot workspace in the printing, packaging, and Food & Beverages industries.

By investing in robotics, SMEs improve efficiency and lend safety and comfort to their workforce.