Utilising data to synchronise automation, as Inovance does

By Staff Report March 1, 2025 11:53 am IST

Workflow automation enables efficiency, productivity, and competitiveness. By integrating advanced technologies such as AI, IIoT, and data analytics, manufacturers streamline operations, reduce downtime, and enhance overall output. At Inovance Technology, this transformation is at the forefront, providing cutting-edge automation solutions tailored to modern manufacturing needs.

What factors are driving the rapid adoption of workflow automation in manufacturing?

Several key factors drive the rapid adoption of workflow automation in manufacturing. First, the need for increased production efficiency and cost optimisation is compelling manufacturers to automate repetitive tasks. Second, the growing labour shortages in certain regions necessitate adopting intelligent automation solutions. Third, stringent quality control requirements and the push for zero-defect manufacturing encourage industries to integrate automated systems that minimise human error. Lastly, Industrial IoT (IIoT) and smart manufacturing principles drive seamless connectivity and data-driven decision-making.

Which manufacturing processes benefit the most from workflow automation, and how does it help INOVANCE improve efficiency and productivity?

Several manufacturing processes stand to gain from workflow automation, particularly those involving repetitive, high-precision tasks. Assembly lines, material handling, quality inspection, and packaging operations can significantly improve efficiency through automation. At Inovance Technology, our SCARA robots, 6-axis robots, and EtherCAT-based motion controllers are helping manufacturers achieve greater speed and accuracy. Additionally, our MD600, MD800 series AC drives, SV630 series servo drives, and variable frequency drives (VFDs) enable precise motor control, ensuring seamless workflow automation across various industrial applications.

What challenges do you face when implementing workflow automation, and how do you overcome them?

Despite its advantages, workflow automation presents several challenges. One of the primary hurdles is the initial investment cost and integration complexity. Many manufacturers also face resistance to change from their workforce. We emphasise a phased implementation approach for smooth integration with existing systems to overcome these challenges. Our MD500 series AC drives, SV660 Servo drives, AM522 series Motion Controllers & I/O Modules, EASY series PLCs, and IT7000 High-Performance HMI deliver exceptional performance with ultra-fast response, extensive functionality, and user-friendly interfaces. These solutions ensure high reliability, ease of use, and superior adaptability, making automation more accessible. Our multidrive products, featuring modular designs, offer high performance, enhanced security, and robust protection. We also provide thorough training programs to support employees seamlessly transitioning to automated workflows.

How does workflow automation impact workforce dynamics? Does it lead to job displacement or create new roles and opportunities?

A common concern regarding workflow automation is its impact on employment. While automation does reduce reliance on manual labour for repetitive tasks, it simultaneously creates new opportunities in system monitoring, maintenance, and data analysis. At Inovance, we believe in upskilling and reskilling employees to align with the evolving technological landscape. Our training initiatives focus on equipping personnel with the skills needed to manage and operate automated systems, fostering a collaborative work environment where humans and machines work in tandem.

Can you share an instance where workflow automation significantly enhanced operational performance?

A real-world example of workflow automation’s impact can be seen in our collaboration with a Packaging Company. They required a high-precision solution for their paint container-filling machine. By integrating Inovance’s Ether CAT and SCADA systems-based servo motor and drive with a motion controller system, we enabled synchronised motion control, significantly reducing cycle time and minimising wastage featuring an anti-sloshing algorithm, preventing liquid (paint) from spilling due to sudden movements by optimising the motion profile. This automation solution resulted in an increase in production efficiency and enhanced control and flexibility.

What are the future trends in workflow automation, and how should manufacturers prepare for the next phase of digital transformation?

Workflow automation will evolve with AI, IIoT, digital twins, and predictive maintenance sensors. The next phase of digital transformation will focus on real-time data analytics and interconnected systems for end-to-end operational visibility. Manufacturers must embrace IIoT-driven predictive maintenance, cloud-based monitoring solutions, and autonomous robotics to stay competitive. Inovance remains committed to driving innovation, offering solutions that align with the future of smart manufacturing.