Learn the Manufacturing Wellness philosophy by Sandvik to address industry challenges

By Staff Report December 30, 2024 5:41 pm IST

Sandvik Coromant has developed advanced machining solutions like Silent Tools™ Plus and the CoroPlus® platform for precision and flexibility. Sunil Joshi, President of Sandvik Coromant India shares that their new machining development is all attributed to the Manufacturing Wellness philosophy which brings efficiency, sustainability and operational excellence.

What are Sandvik Coromant’s latest advancements in machine tools for precision and flexibility?

Sandvik Coromant continues to set benchmarks in precision and flexibility with innovative solutions tailored to modern manufacturing demands.

Our latest advancements focus on integrating digital technologies with cutting-edge tooling to enhance productivity and precision. For instance, our Silent Tools™ Plus system uses embedded sensors to deliver real-time data during machining, for superior vibration control and surface finish quality. This technology provides unmatched accuracy even in complex machining applications.

Additionally, the CoroPlus® platform, our suite of connected solutions, optimises machining processes by offering data-driven insights and predictive analytics. For instance, CoroPlus® Tool Supply integrates seamlessly into manufacturing operations, providing automated tool replenishment, real-time inventory tracking and cost analysis. Our CoroPlus® Tool Guide give quick, accurate machining recommendations tailored to specific machining applications, making it easier for workers to choose the most effective cutting tools and parameters for their tasks.

Regarding flexibility, our CoroMill® Dura line offers versatile milling solutions for various materials and applications. These products reaffirm our commitment to manufacturers’ achieving higher precision, adaptability, and sustainability in their operations.

How is Sandvik Coromant using modular components to improve its machine tool performance and adaptability?

We use modularity to enhance the performance and adaptability of machine tools. This addresses the diverse and evolving needs of modern manufacturing.

Our modular tooling solutions, such as the Coromant Capto® system, are designed for seamless interchangeability across multiple machine types, providing flexibility and efficiency. This system enhances productivity with quick tool changes and reduces setup times while maintaining super precision.

Modular components like the Silent Tools™ Plus adapters offer tailored solutions for vibration reduction. These modular adapters integrate advanced sensor technology for real-time feedback, consistent performance and improved tool life.

With modularity at the core of our designs, manufacturers can quickly adapt to varying production demands while optimising machine performance and lifetime, minimising waste and reducing costs.

Integrating machine tools with factory automation systems is a task. What challenges do you face, and how do you tackle them?

The metal-cutting industry is grappling with integrating new technologies into existing systems, and ensuring seamless communication between machines and automation platforms remains a complex challenge. To address this, we have developed the CoroPlus® platform, which supports open communication protocols for smooth integration with various automation ecosystems.

We also face pressure to meet the increasing demand for higher precision and faster production times, driven by the aerospace, automotive and electronics industries. These sectors require advanced machining technologies for new and more complex materials while enhancing our sustainability efforts.

To address these challenges, we look to our Manufacturing Wellness philosophy. This comprehensive strategy combines efficiency, sustainability, and operational excellence. By focusing on synergies between productivity, environmental stewardship, and technological innovation, we continuously refine our solutions and stay ahead of industry challenges.

What Al and ML tools are you using to update your products?

We actively integrate AI and ML technologies to enhance our products and drive innovation. One key application is our CoroPlus® platform, where AI-powered analytics provide real-time insights for predictive maintenance and optimised machining processes. For example, the CoroPlus® Tool Supply integrates effortlessly into manufacturing processes, offering automated tool replenishment, real-time inventory tracking and cost analysis. AI provides deeper insight into tool wear and recommendations for the best cutting parameters, reducing downtime and efficient operations.

We use ML algorithms to improve the performance of our tooling systems. These algorithms analyse vast datasets from real-world machining operations to refine cutting tool designs, for optimal performance across various materials and applications.

What are your expectations from IMTEX 2025 as a machine tool builder?

IMTEX can drive collaboration and market expansion for machine tool builders. The exhibition provides an ideal platform for us to connect with industry leaders and share innovative tooling solutions that address the evolving needs of modern manufacturers.

The event also presents an opportunity to share and explore the principles of our Manufacturing Wellness. We look forward to having meaningful conversations on machine investment and process optimisation and applying these principles to drive long-term, sustained industry success.

IMTEX will facilitate valuable discussions on the future of manufacturing, including automation, digitalisation and sustainability, which will align with our strategic goals. By engaging with diverse stakeholders, Sandvik Coromant anticipates strengthening existing collaborations, forming new partnerships and expanding our presence in the South and Southeast Asian markets.