Quick changeable solid carbide head formultiple milling process

By Staff Report August 13, 2024 7:16 pm

TruCut Solid Head Mills are capable of milling operations by enabling quick head changes instead of replacing the entire tool, reducing tooling costs significantly. With high wear resistance, enhanced performance, and precision, these mills optimise productivity and flexibility, making them good for various applications and difficult-to-cut materials.

TruCut Solid Head Mills offer an innovative solution to reduce tooling costs by allowing the exchange of used heads instead of the entire tool. With an improved thread profile for a secure and precise interface, these mills offer excellent performance in roughing and semi-finishing, catering to various milling operations.

One tool for multi milling options

The TruCut Solid Head Mills tool facilitates quick head changes for diverse milling operations. By utilising Exchangeable Head Mills, significant cost savings are achieved through the ability to change the heads instead of changing the entire tool.

Features

The use of a highly secure solid head mills with shank interface ensures better performance for both in roughing and semi finishing. The solid carbide shank offers the highest levels of precision and stability, mainly for deep pocketing and long overhang applications. The exchangeable heads have higher wear resistance and the maximum level of tool life for machining titanium alloys, stainless steels and other difficult to cut materials.

Benefits

Quick and easy exchange between different solid carbide milling head profiles and types optimises milling operations while reducing manufacturing costs. Productivity is increased with the use of exchangeable solid head mills. Furthermore, the use of multiple heads enhances flexibility and minimizes the need for extensive tooling inventory.

Constant and predictable tool life

Consistent and predictable tool life ensures better tool life performance across a range of materials with resistance to builtup edge. The coating features strong adhesion to the carbide substrate, preventing delamination. The alternating layers are designed to prevent cracks from propagating to fracture, offering resistance to wear and oxidation.

New high-feed milling head

The enhanced tool lineup expands the series machining capabilities. It features an optimized cutting edge that facilitates smooth chip evacuation from the cutting area. This head is suitable for a broad range of applications, from precision machining to handling large size parts.

Optimal tool combination for Maximum productivity

Significantly reduced tool indexing time improves machining efficiency and productivity. The head indexing is easy and highly accurate with the precision thread. End users can choose the most suitable combination based on the machining parameters, length and application required. Carbide shanks are most preferred for maximum accurate machining due to excellent rigidity. Since only the head is indexed the setup is simplified and the Machine downtime is decreased considerably. Repeatability and accuracy are maintained due to full contact of both taper and face.

Application

Performs additional grinding of straight shank tools to fit customer applications for undercut taper neck types. The taper neck with a thick relief offers high rigidity, demonstrating stable cutting performance during deeper machining. This design is ideal for vertical wall machining because undercut type has a relief neck.

For more details visit us at
www.trucut-tool.com